QuestionCan I get some step by step instruction on changing my EGR valve on a 1996 3.5 Ltr. Dodge Intrepid. I have a Haynes manual but it isn't giving me enough info.
Thank You
AnswerEGR VALVE AND TRANSDUCER - 3.5L
If the EGR system operates incorrectly, replace the entire EGR valve and transducer together. The EGR valve and electrical transducer are calibrated to match each other.
REMOVAL
Disconnect vacuum tube from transducer solenoid Electronic EGR Transducer - 3.5L
Disconnect electrical connector from solenoid.
Slide transducer up and out of mounting bracket.
Loosen, but do not remove, the EGR tube to intake manifold screws EGR Tube Upper Mounting Screws
The EGR valve attaches to the rear of the right cylinder head EGR Valve - 3.5L
Remove EGR tube lower screws at EGR valve.
Remove EGR valve mounting screws.
Remove EGR valve and transducer.
Clean gasket surfaces. Discard old gasket. If necessary, clean EGR passages.
INSTALATION
Install EGR valve and new gasket on cylinder head. Tighten mounting screws to 22 N·m (200 in. lbs.) torque.
Using a new gasket, attach EGR tube to EGR valve. Tighten mounting screws to 11 N·m (95 in. lbs.) torque.
Tighten EGR tube to intake manifold plenum screws to 22 N·m (200 in. lbs.) torque.
Connect transducer solenoid to vacuum fitting on manifold.
Slide transducer into bracket.
Attach electrical connector to solenoid
