Hyundai Repair: Timing Belt Set, timing belt tensioner, crankshaft pulley

Question
We have a 1997 Tibiron, we are replacing the timing belt but do not know how to correctly set the marks up.  We received a diagram from Hyundai but it is not working.  We had the bottom one set with the #1 piston all the way up and the top camshaft set  at the up position and the car has no power.  It starts but will not move, it has no guts.How do we set it correctly?  

Answer
 SERVICE MANUAL  
 Applies to: Tiburon 1997
GROUP
Engine Mechanical System Timing System



REASSEMBLY
Install damper pulley flange and crankshaft sprocket as shown. Pay close attention to their mounting direction.

Install the camshaft sprocket and tighten the bolt, to the specified torque.
TORQUE SPECIFICATION
Camshaft sprocket bolt 100-120 Nm 1000-1200 kg·cm 74-89 lb·ft  

Align the timing marks of the camshaft sprocket and crankshaft sprocket with the No. 1 piston placed at top dead center and its compression stroke.

Install the timing belt tensioner and idler pulley.
Install the timing belt on the camshaft
Install the timing belt on the crankshaft.

When the timing belt is installed on the camshaft sprocket, make sure that the tension side is tighten the timing belt tensioner pulley pushing toward the water pump.

Turn the crankshaft one turn in operating direction (clockwise) and realign crankshaft sprocket timing mark.
CAUTION
Do not turn the crankshaft in a counterclockwise direction. the crankshaft should be turned smoothly.

TORQUE SPECIFICATION
Tensioner pulley installing bolt 43-55 Nm 430-550 kg·cm 32-41 lb·ft  


Then recheck the belt tension. The tension side of timing belt is pushed in horizontally with a moderate force [approx. 2kg(20N, 5lb)], the timing belt cog end is approx. 4-6mm (0.18-0.24 in.) away.

Install the timing belt cover.
TORQUE SPECIFICATION
Timing belt cover bolt 8-10 Nm 80-100 kg·cm 6-7.4 lb·ft  

Install the crankshaft pulley. In this case, make sure that the crankshaft sprocket pin fits the small hole in the pulley.

TORQUE SPECIFICATION
Crankshaft pulley bolt 170-180 Nm 1700-1800 kg·cm 125-133 lb·ft  

Install the coolant pump pulley.
Install the drive belt and adjust the belt tension.