Motorcycle Repair: 1974 Honda XL 350, honda xl 350, washer spring


Question
I'd like to rebuild the carburetor as it has not been run since 2009. The fuel just over flows and runs out the over flow tube right now.   Having nearly and impossible time finding a rebuild kit.
 Been searching for many hours getting frustrated...do you know where i could look or go to get the parts needed or do you have any  suggestions

Thanks

Answer
Brian, Depending on the condition of your original parts, you may just be able to use carb cleaner to get the carb back into working condition again.

The Honda part number for the "packing kit" is 16010-356-004 which may still be available from Honda for about $30.

From this webpage in PDF format I show the following part numbers for the carburetors.
http://www.oldrice.com/XL350K1HPC.pdf

Ref. Description K K1 From: To: Qty. Part Number Code
Carburetor 1 Gasket Set K K1 1 16010-356-004 0355974
2 Valve Set, Float K K1 1 16011-356-004 0348573
3 Needle Set, Jet K K1 1 16012-356-004 0355982
4 Float Set K K1 1 16013-360-004 0338996
5 Top Set K K1 1 16014-356-004 0355990
6 Chamber Set, Float K K1 1 16015-356-004 0356006
7 Screw Set K K1 1 16016-329-004 0292979
8 Link Set K K1 1 16017-356-004 0356014
9 Arm Set, Link K K1 1 16018-356-004 0356022
10 Valve Set, Air Cut K K1 1 16048-356-004 0356030
11 Carburetor Assy. K K1 1 16100-356-004 0336545
12 Valve, Throttle K K1 1 16111-356-004 0356048
13 Holder, Needle Jet K K1 1 16165-356-004 0356055
14 Holder, Jet K K1 1 16168-356-004 0356063
Holder, Jet K K1 1 16168-357-004 0328385
15 Screw, Pan, 3x6 K K1 2 93500-03006-0A 0166652
16 Screw, Pan, 4x10 K K1 2 93500-04010-0A 0188359
17 Screw, Pan, 4x14 K K1 4 93500-04014-0A 0156471
18 Screw, Pan, 5x10 K K1 1 93500-05010-0A 0156976
19 Screw, Flat, 5x12 K K1 1 93600-05012-0A 0145367
20 Screw, Oval, 4x18 K K1 2 93700-04018-0A 0261867
21 Washer, Spring, 3MM K K1 2 94111-03000 0058941
22 Washer, Spring, 4MM K K1 5 94111-04000 0058958
23 Washer, Spring, 5MM K K1 1 94111-05000 0058966
24 Tube, 3.5x300 (Bulk Hose: 95001-35K K1 1 95001-35300-40 0263194
25 Clip, Tube, B7 K K1 1 95002-02070 0250639
26 Jet, Main, =125 K K1 1 99101-357-1250 0341701
Jet, Main, =128 K K1 1 99101-357-1280 0341719
Jet, Main, =130 K K1 1 99101-357-1300 0341727
27 Jet, Slow, =48 K K1 1 99103-356-0480 0356204

You will want to check your intake manifold for any signs of cracks or damage and replace the o-ring between the manifold and cylinder head.

Try www.westernhillshonda.net for NLA parts.

Search for KH-0132 a Keyster kit, which seems to be out of stock with the distributor in Canada.

Looks like they have them at Retrobikes in WA.

http://www.olypen.com/retro/carbs.htm

Hope that helps your situation.

Bill Silver