Motorcycle Repair: baffles, suzuki vl800, bikebandit com


Question
how do i remove the baffle from a  2004 suzuki vl800, and will i need to rejet the carb.

Answer
Jerry, they are not removable. They are usually welded in and/or riveted. If you feel a burning need to make more noise, you will either have to buy aftermarket pipes or but some long drill bits to get into the inner baffles.

http://www.bikebandit.com/2004-suzuki-motorcycle-vs800gls50/o/m6863   MUFFLER illustration.

These bikes tend to be jetted lean to meet EPA standards. Usually, any alterations made to the air intake system and/or the exhaust back pressure causes them to lean out further, requiring re-jetting to regain acceptable performance curve.

Bill Silver