Motorcycle Repair: clutch ajusyment, clutch adjustment, sportster 1200


Question
what is the procedure for clutch adjustment and free play of the clutch lever on a 2002 sportster 1200

Answer
Hi Jim, Slacken off the cable adjustment all the way, then turn the clutch push rod until resistance is felt. Pull the lever in three times to set the ball and ramp, now back adjusting push rod out(free play)1/2 turn. Install lock plate, spring and derby cover. Turn the adjusting cable out until you have 1/8 - 3/16 in. play between the cable and perch.