QuestionI have a Yard Machine 600 series riding mower. Wouldn't crank. installed new batter, told I need new starter (installed it). Still won't crank; however if I jump it with my car it will crank. When I turn the ignition key - nothing - no sound at all. I'm a widow, 62, I've asked for help but can't find any. Any ideas for me?
AnswerHello Janet:
>>Sorry for the Delay. This Question was Located in the Question Pool and I can Only Answer Questions from the Question Pool when I am Not Answering Questions here or at the Other Site I Answer Questions at.
>>Are you Simply Jumping the Mower with the Car Battery to Battery?
>>From your Description it Sounds like it could be 3 Problems.
>>1- The Starter Solenoid Requires Replacing.
>>2- A Safety Switch has a Bad Connection or is Bad and Require Replacing
>>3- The Valve Clearances Require Setting (the compression release is not operating correctly)
>>The Term Crank is Used when the Starter is Turning the Engine for Starting and Start and Run is Used to Describe the Engine After the Cranking Process is Stopped and the Engine has Started and is Running.
>>When you Say Crank in your Description, are you meaning that the Starter did Not Turn the Engine at All or that the Engine was Turning Slowly and Not Starting?
>>You say it will Crank using you Car. Does the Engine Crank and Start or just Crank?
>>Does the Ign Key Function when the Car (battery) is Used for Starting?
>>You Statement about the Ign Key Usually means a Safety Switch has a Bad Connection or is Bad and Requires Replacing.
>>I am Sending some Instruction File that I Hope will Assist you. Do Not Use the Valve Clearance File. It is for you to Review and see if you Wish to Attempt to Set the Valve Clearances. I Require Other Information from you so the Valves are Set Correctly.
>>The Following is an Instruction File I Made for Checking/Testing the Starter and Solenoid.
>>**(with the Spark Plug/s Removed) To Check the Solenoid and Starter, Once you are Sure the Battery is Fully Charged/New, then Use your Jumper Cable Set and Attach the Positive Lead Onto the Positive Post of the Battery (make sure the Battery is Fully Charged or is a New Battery).
>>Now Firmly Touch the Large Post on the Starter.
>>If the Starter Does Not Turn and you can turn the Engine by Hand, then the Starter is Bad.
>>If the Starter Turns the Engine Properly, Then Check the Solenoid. Firmly Touch the Small Post at the Base of the Solenoid that has the Ign Wire Attached to it.
If the Solenoid Does Not Click, then a Safety Switch is Preventing the Starter System from Operating and the Safety Switch must be Replaced to Correct this Problem.
>>If The Starter Does Not Turn and the Solenoid Clicks, Then the Solenoid is Bad.**
>>The Following is an Instruction File for the Safety Switch System. Any Input is Appreciated.
>>The Color Code of the Wires May be Different than those I Use as a Reference in the Instruction File.
>>**PLEASE REMEMBER THAT THE INSTRUCTIONS FOR CHECKING THE SAFETY SWITCHES IS JUST THAT!!! FOR CHECKING ONLY.
>>I NEVER Suggest a Mower be Operated with a Safety Device or Switch Disconnected or Bypassed.
>>**Now. On Some Model Mowers you can Simply Unplug the Safety Switch from the Harness. On Other Models you have to Place a Jumper Wire Between the Harness Terminals (on the 4 Post Switch (Clutch/Brake) Jumper from Same Color Wire (Example: White to White) First and then Check for Fire, Now Include the Black to Black Wires if No Fire. Check the Clutch/Brake and the Blade/PTO Safety Switches First. Then Check the Oil Guard Switch (if Applicable). Check the Seat Safety Last. Usually the Seat Safety is Not in the System for Starting the Engine. Just to Ensure Someone is in the Seat when Engaging the Transaxle and/or Blades. Use a Paper Clip or a Short Wire to Make a Jumper.**
>>Use a Multi-meter and Check the Continuity of the Switch. The Meter should Show when the Contacts are Closed and Open. The Meter will Swing All the Way Over when the Switch Contacts are Closed and Swing Back to the Rest Point when the Switch Contacts are Open.
>>The Following is a Basic File I made for Setting the Valve Clearances. Any Input is Appreciated.
>>**I Do Not Use the Setting Called for by the OEMs. I have Found that the Following Works Best.
>>Remove the Valve Cover (on the Dead Cylinder for Twin Cylinder Engines).
>>Check the Push Tubes and make Sure they are Not Bent.
>>Set the Cylinder you are Setting the Valves on to Top Dead Center on the Compression Stroke When Setting the Valve Clearance. Now Loosen the Valve Adjuster Lock and Using a Blade Style Feeler Gauge, Set the Intake Valve Clearance to .004in -.006in and the Exhaust to .006in - .008in. Loosen and Tighten the Rocker Arm and the Feeler Gauge is Placed Between the Rocker Arm and the Valve Top where the Rocker Arm Pushes on the Valve.
>>***BE SURE TO TIGHTEN THE ADJUSTER LOCK AFTER YOU HAVE THE PROPER VALVE CLEARANCE***
>>I have had Better Performance Out of the Mowers and Less Burnt Valves Using these Settings. Be Sure the Piston is at TDC on the Compression Stroke.**
>>If you Remove the Valve Cover and then Turn the Engine by Hand, you can Watch the Intake Valve Movement. When the Intake Valve Closes, the Piston will Just Starting the Compression/Power Stroke.
>>On Some Engines you can Us a Straightened Coat Hanger and Feel the Piston.
>>Be Careful and Don't Jam the Wire in the Cylinder. Usually the Piston will Push the Wire Out of the Spark Plug Hole with No Problems.
>>Send me the Model and Type or Spec Numbers Off the Engine and the Unit/Mower Model Numbers, Please. With these I can Locate the Proper Manual and Better Assist you. The Engine Model Numbers May be Stamped Into the Blower Housing (metal engine cover) Above the Spark Plug. The Unit/Mower Model Numbers are Usually Located Under the Seat on a Sticker on the Body of the Mower.
>>If you Hit a Snag or this Does Not Correct the Problem, I Hope to be Here if You Require More
Assistance. Hope this Helps. Let me Know What Happens, Please.
>>Have a Happy Holiday Weekend and May the All Mighty Bless You and Yours. Be Safe and Happy. Thanks.
Good Luck
Respectfully
John
PS: I am Allowed to Answer 5 Questions a Day. If you See I am Maxxed Out, then Try Submitting your Question at or Just After 8pm EST (US). My New Day Starts then. Comments and Ratings are
Greatly Appreciated. Thanks.
Respectfully
John
