Small Engines (Lawn Mowers, etc.): honda gx120 recoil assembly, recoil starter, recoil spring


Question
the cord broke on my honda generator,i got a new cord but cant get it to recoil.what am i doing wrong?

Answer
Hello Mick:

>>Sorry for the Delay. This Question was Located in the Question Pool and I can Only Answer Questions from the Question Pool when I am Not Answering Questions here or at the Other Site I Answer Questions at.
>>From your Description it Sounds like the Recoil Spring was Not Coiled to Put Tension an the Rope for Return/Recoil.
>>The Following is a Basic Recoil Starter Repair Instruction File. Any Input/Suggestions are Appreciated. Remove the Starter Housing/Engine Cover. Remove the Old Rope (the Rope is Not Installed onto the Pulley Until AFTER the Spring and Pulley are Installed into the Housing. All will be explained later in these Instructions), Pulley and Spring from the Blower Housing. Clean the Housing. Now Take the New Spring and Locate the Housing Lock Hole that is Usually Near the Pull Handle Hole. Slip the New Spring Into this Hole and Lock the End Onto the Pulley. Now Lock the Pulley Into the Blower Housing. Turn the Pulley in the Same Direction that it would Turn During the Starting Process. The Spring will be Pulled Into the Blower Housing as you Turn the Pulley. When the Spring is Almost All the Way Into the Housing; Hold the End with Pliers and Make Sure it Catches in the Blower Housing Lock. Once the Spring is Locked Into the Housing, then Continue Turning the Pulley in the Same Direction that the Pulley would Turn if the Rope was Turning it. Once the Pulley will Turn No More, then Reverse Direction 1 or 2 Turns and Thread the New Rope Through the Hole in the Center of the Pulley and Out the Hole in the Blower Housing. Pull the Rope Through Until it is Tight Against the Pulley. Now Tie a Slip Knot in the Rope to Hold the Pulley in Place While the Handle is Attached to the Rope. Once the Handle is Attached, Release the Slip Knot and the Rope Should Retract Into the Housing. Reassemble the Blower Housing Onto the Engine. On Some Models you May have to Install the Rope Before you Lock the Pulley in Place. If So, there is a U in the Pulley that the Rope is Held in While Turning the Pulley to Tighten the Spring. These are for Most Recoil Starters. If these Instructions are Not for your Recoil Starter, then Send me the Model Numbers Off the Unit, Please. With these I can Locate the Proper Manual and Better Assist you.
>>PS: I am Allowed to Answer 10 Questions a Day. If you See I am Maxxed Out, then Try Submitting your Question at or Just After 8pm EST (US). My New Day Starts then. Comments and Ratings are Greatly Appreciated. Thanks.

Respectfully

John