Small Engines (Lawn Mowers, etc.): toro s200, toro s200, safety switches


Question
Bought a used toro s200 with autostart.  Everything seems to work except it won't start.  It has not been used for 5-10 years.  I only spent 10 dollars on it but don't want to spend much more fixing it.  What's my lowest cost path to get it running or to trash it because it's too expensive to fix?

Answer
Hello Brian:

Lets do some Diagnostics. 1- Check for Fire at the Plug. The Following is a Basic Instruction File I Made for Checking the Coil/Ign Coil/Magnetron on Small Engines. Any Input is Appreciated. **To Check the Ign Coil; Remove the Spark Plug/s. Wrap a Wire Around the Threads of the Plug and Attach the Other End of the Wire to the Engine Block. Remove the Blower Housing (metal engine cover). The Wire that is Connected to the Coil/Ign Module from the Shut Off Switch needs to be Removed (unplugged) from the Coil/Ign Module. Now Check for Spark at the Plug. If Spark, then the Shut Off Switch or the Wire is Bad. If Still No Spark, then the Coil/Ign Module is Bad. If there are Safety Switches on this Unit and the Coil is Good; you Need to Check the Safety Switches for Being Bad Also.** 2- Here is a Diagnostics File I am in the Process of Making. It will Might Say Mower, but a Snow Thrower/Blower is Powered by the Same Type of Engine, so the Diagnostics are Basically the Same. ***Here are some Diagnostic Instructions to Do on the Engine to Locate the Cause/Cure for a Hard/Not Starting Engine. This Does Not Include a Problem with the Valves. If I Suspected the Valves are Involved, then a Separate File for the Valves will be in this E-mail. This is a File in the Making, so Any Input is Appreciated. 1- Check the Spark. If Not Firing, then Replace the Plug. 1- The Following is a Diagnostics Instruction File I Made. Any Input is Appreciated. Once the Spark Plug is Firing, then First, Pour a Small Amount of Gas (1oz) Into the Carburetor Throat with the Throttle at Full. With the Throttle Still at Full, Try to Start the Engine. If the Engine Starts and Quits, then Make Sure the Gas is Free Flowing to the Carburetor. If the Gas is Free Flowing, then Remove, Disassemble and Soak the Carburetor Overnight in Carburetor Cleaner (I Use Gunk). I have Found that Most People can Use a Breakdown/IPL and Disassemble the Carburetor Enough for Proper Cleaning. You Only have to Remove the Bowl, Float Pin, Float and Needle Valve and Any Adjustment Screws that Go Into the Carburetor Body. The Welch Plugs Do Not have to be Removed. Then Soak the Carburetor Body and Parts in a 1 Gallon Can of Gunk Carburetor Cleaner Overnight. The Can has a Parts Tray Inside it for the Small Parts. Once the Carburetor and Parts are in the Cleaner, you can Replace the Lid for Safety and to Prevent Accidental Spillage. Then Blow Out the Passages with Compressed Air. Install New Parts if Required. 3- If No Fire at the Plug, then Remove the Coil Shut Off Wire from the Kill Switch at the Engine Stop/Brake Bracket (where the End of the Stop/Brake Cable Attaches at the Engine). Check for Fire. If No Fire, then Remove the Blower Housing and Remove the Ground Wire from the Coil. Check for Fire. If Still No Fire, then the Coil is Bad. *On Some JD Model Mower the Engines Use an Igniter. Remove the Igniter and Coil and have your Local JD Dealer Test them for you.* **On Models with Point Set, the Condenser is Bad and the Point Set and Condenser should be Replaced as a Unit. Make Sure the Point Set Plunger is Fully Extended when Setting the Point Set Gap to .020in. ** If there was No Response from the Engine When the Gas was Poured Into the Carburetor Throat and the Plug was Firing, then Check the Compression.  If the Compression is Good, the Carburetor has Been Soaked and Cleaned and the Plug is Firing, then Check the Flywheel Key. If the Key is Damaged, then the Plug Firing is Incorrect to the Position of the Piston During the Compression (Power Stroke).** On the OHV and Some L-Head (Flat Head) Engines there is a Compression Release. The Exhaust Valve Clearance has to be Opened to .020in for the Compression Release Not to Operate; in Order to get a Correct Compression Reading.*** You can View a Breakdown/IPL of the Mower at this Site Addy, https://lookup3.toro.com/partdex/default.cfm and Select Start Parts Viewer. Now Enter the Model Numbers (XXXXX) and Click Search. Now Select View Assembly Drawings for your Year Model. If you Hit a Snag or this Does Not Correct the Problem,  I am Here if You Require More Assistance. Hope this Helps. Let me Know What Happens, Please. Have a Happy Holiday Season and May the All Mighty Bless You and Yours. Be Safe and Happy. Thanks.

Good Luck

Respectfully

John

PS: I am Allowed to Answer 10 Questions a Day. If you See I am Maxxed Out, then Try Submitting your Question at or Just After 8pm EST (US). My New Day Starts then. Comments and Ratings are Greatly Appreciated. Thanks.

Respectfully

John