QuestionI bought a used John Deere 38 STX last year, and I had no problems with it last summer. The first time I started it up this spring, it gave one puff of white smoke and then stalled. I was able to restart it right away and it ran fine for the rest of the afternoon. I went to mow the grass again a week later, and the mower put out a steady stream of thick white smoke and after 5-10 seconds the engine sputtered and then stalled. I checked the air filter, and it was extremely clogged. I completely cleaned the air filter, and tried restarting the engine, but I got the same thick white smoke again. The next day, I noticed a small pool of oil under the engine that was not there the day before. I am wondering if you have any ideas about how serious of repair this could be.
AnswerHello Brian:
The Following is an Instruction File I Made for this Repair. Any Input Concerning the File is Appreciated. Depending on the Engine Model, Usually the Gas in the Crankcase Oil or White Smoke is Caused by the Carburetor Float Needle Valve Not Seating Properly and Allowing the Gas to Flood the Carburetor and Engine. Then the Gas Seeps by the Rings and Enters the Crankcase and Contaminates the Crankcase Oil, a Bad Diaphragm in the Fuel Pump, a Blown Head Gasket between the Cylinder and Push Tube Galley, the Crankcase Vent Stuck/Frozen/Broken or the Carburetor Flooding the Engine. Check the Crankcase Oil for Gas Contamination. 1- Clean the Carburetor and Replace the Float Needle Valve (and Seat if this Model has One). A- **Remove, Disassemble and Soak the Carburetor Overnight in Carburetor Cleaner (I Use Gunk). I have Found that Most People can Use a Breakdown/IPL and Disassemble the Carburetor Enough for Proper Cleaning. You Only have to Remove the Bowl (if Applicable), Float Pin (if Applicable), Float (if Applicable) and Needle Valve and Any Adjustment Screws that Go Into the Carburetor Body. The Welch Plugs Do Not have to be Removed. Then Soak the Carburetor Body and Parts in a 1 Gallon Can of Gunk Carburetor Cleaner Overnight. The Can has a Parts Tray Inside it for the Small Parts. Once the Carburetor and Parts are in the Cleaner, you can Replace the Lid for Safety and to Prevent Accidental Spillage. Then Blow Out the Passages with Compressed Air. Install New Parts if Required.** If the Carburetor Float Needle is Good, then; 2- Block the Outlet Port and Pull a Vacuum on the Fuel Pump. If it Holds Vacuum, then it is Good. If Not, then the Diaphragm is Busted and the Pump Requires Replacing. If the Fuel Pump is Good, then Check the Crankcase Oil for Gas Contamination. If the Crankcase Oil is Contaminated, then Drain and Refill the Crankcase Oil with Fresh Oil. 3- **If the Mower has a Manual Gas Shut Off Valve: Check the Manual Cut Off Valve and Make Sure it is Cutting Off the Gas Flow to the Carburetor. A- If Not Stopping the Gas Flow, then Replace the Valve. B- If the Mower Does Not have a Manual Cut Off Valve: Install a Manual Cut Off Valve and Turn Off the Gas Flow when the Engine is Not in Use.** 4- If the Valve is Good or has Been Installed, then Remove the Cylinder Head. On the OHV Engines the Head gasket will Blow Between the Cylinder and the Push Tube Galley. This Allow Oil to be Sucked Into the Cylinder from the Crankcase and the Extra Oil is Just Enough to Cause the White Smoke. 5- Check the Crankcase Breather and Make Sure it is Clean and Operating Properly. 6- If the Crankcase Breather Sticks, then Oil is Pulled from the Crankcase into the Carburetor Throat and this Causes the White Smoke. 7- If the Crankcase Oil is Good, then Check the Gas Tank Cap and Ensure it is Venting the Tank. 8- Some of these Mowers have a Pickup Tube. Remove the Pickup Tube and Ensure the Tube Screen/Filter is Clean and the Tank Does Not have Trash in it. You can View a Breakdown/IPL of the Engine and Mower at this Site Addy, http://jdpc.deere.com/jdpc/servlet/com.deere.u90490.partscatalog.view.servlets.H... and Enter the Model Numbers (STX38) and Click Find. Then Select your Model from the Search Results Area. Then Select the Sectional File. Then Select the Section of the Mower you Wish to View Online. If you Hit a Snag or this Does Not Correct the Problem, I am Here if You Require More Assistance. Hope this Helps. Let me Know What Happens, Please. May the All Mighty Bless You and Yours. Thanks.
Good Luck
Respectfully
John
PS: I am Allowed to Answer 10 Questions a Day. If you See I am Maxxed Out, then Try Submitting your Question at or Just After 8pm EST (US). My New Day Starts then. Thanks.
Respectfully
John
