Small Engines (Lawn Mowers, etc.): Poulan Chain Saw clutch removal, clutch assembly, plug hole


Question
I have a poulan 295 pro chain saw that I need to put a new clutch assembly on. How do you best remove the old clutch. There is an arrow on the old clutch assembly that says Off and indicates clockwise removal. Off course that would be left hand threaded which would make sense. How do you best hold the crankshaft from moving so the clutch can be removed.

Answer
Hello Jack:

First; Take the Spark Plug and Go to the Hardware Store or Automotive Parts Supplier and Purchase a Bolt that is of the Same Diameter and Threads as the Spark Plug. Make Sure it is 3 to 4 Inches Long. Thread this Bolt Into the Spark Plug Hole and Carefully Tighten Until the Piston is Blocked and Will Not Move while you are Loosening the Chain Clutch. You Turn the Clutch Clockwise (Usually) to Loosen. Some Saws Use a Reverse Rotation; so Remember to Turn the Clutch Assembly the Same Direction that the Clutch Turns During Normal Operation. IE: If the Clutch Turns Clockwise, then the Clutch is Loosened and Removed by Turning it Clockwise and if the Engine Rotation is Counter Clockwise, the Clutch Assembly is Turned Counter Clockwise to Remove. Being Sure the Piston is Solid Against the Bolt in the Spark Plug Hole and Use a Shop Maul (a Regular Hammer May Work Also)and Chisel (Wear Safety Glasses also to Protect your Eyes) and Hit the Clutch Ear Sharply so as to Turn the Clutch Assembly and Loosen it. Heat is Not Required and Not Suggested. If you Use Heat to Remove the Clutch Assembly, then Replace the Clutch Assembly and the Sprocket. The Clutch Assembly is No Good After Heat is Applied to it. If you Hit a Snag or this Does Not Correct the Problem,  I am Here if You Require More Assistance. Hope this Helps. Let me Know What Happens, Please. May the All Mighty Bless You and Yours. Thanks.

Good Luck

Respectfully

John

PS: I am Allowed to Answer 10 Questions a Day. If you See I am Maxxed Out, then Try Submitting your Question at or Just After 8pm EST (US). My New Day Starts then. Thanks.

Respectfully

John