How to Rebuild a 4T65E Transmission or Replace a PCS Solenoid

A car's transmission allows a vehicle to accelerate forward through moving various internal gears. Each car manufacturer has a specific transmission model, such as a 4T65E, that is installed during production. The 4T65E transmission uses a pressure control solenoid (PCS) for regulating transmission oil pressure through electrical impulses. However, the PCS solenoid may develop problems, requiring access into the 4T65E transmission for a replacement and possible rebuild procedure.

Things You'll Need

  • Torque Wrench
  • Wrench
  • Car Jack
  • Wheel chocks
  • Plastic Container
  • Nut Driver
  • Screwdriver
  • Automatic Transmission Fluid
  • Detach the black, or negative, wire from the car's battery.

  • Raise the vehicle's front end up with a car jack.

  • Remove the transmission's drain plug and allow the old automatic transmission fluid (ATF) to empty into a plastic container.

  • Detach the transmission's oil pan, and adjoining gasket, from the transmission's main body with a screwdriver or nut driver.

  • Unplug the solenoid's electrical connector. The connector has a two-pin configuration.

  • Detach the fix plate protecting the solenoid body by removing the screws or nuts with a screwdriver or nut driver.

  • Detach the PCS solenoid by removing it with a wrench. The solenoid may be torqued tightly into the control valve assembly. Turn the solenoid carefully to prevent any warping of the control valve.

  • Visually inspect the transmission before replacing the PCS solenoid. Verify that no leaks or cracks are visible. Repair or replace gaskets as needed to stop any leakage.

  • Tighten a new PCS solenoid into the control valve assembly with a torque wrench. Make sure to torque the PCS solenoid between five and 6.5 foot-pounds for a proper connection.

  • Reverse Steps 4 through 6 to close the transmission's body.

  • Add new ATF into the transmission. Confirm that no leaks appear and the fluid level is between the maximum and minimum levels.

  • Lower the car from the car jack and reattach the battery's negative cable. Start the engine and road test the vehicle.