How to Change the Thermostat in a Pontiac Grand Am

The Pontiac Grand Am came on the scene in the 1970s, but it wasn't until the 1980s when it became the Pontiac of choice for new-car buyers. It's affordable, attractive and offers a nice array of options. The last generation of Grand Am was produced from 1999 through 2005 with either an economical 2.4L four-cylinder or the more powerful 3.4L V6. This is an intermediate level do-it-yourself project.

Things You'll Need

  • Mechanic's toolset, including a full socket set, wrenches and screwdrivers
  • Replacement thermostat, new or rebuilt
  • New gasket for thermostat
  • Disconnect the battery ground cable. Drain the engine coolant in to a suitable container.

  • Remove the bolts that hold the water pump feed pipe to the thermostat housing. Take out the water pump feed pipe. Lift out the thermostat.

  • Clean the thermostat sealing surfaces completely. Remove any old gasket material and dirt.

  • Install the new thermostat. Connect the water pump feed pipe to the thermostat.

  • Set the bolt in place that holds the water pump feed pipe on the thermostat housing. Torque the pipe bolt to 89 inch pounds.

  • Refill the cooling system, recycling the coolant. Add more coolant as needed. Reconnect the negative battery cable.

  • Start the engine and allow it to run until the thermostat opens. Turn off the engine and let it cool. Recheck the coolant level and add coolant as needed.