How to Make Vinyl Decals and Stickers

Enhance the paint job on a boat, auto or motorcycle by making homemade vinyl stickers and decals to contrast or highlight the vehicle's features or colors. While such items are available commercially, making homemade decals eliminates design constraints, allowing you to choose, alter or create a design or lettering to fit any style. Clear or colored vinyl sheets are available at craft stores or online in sizes to fit home ink jet or laser printers. Photo/graphics programs are capable of coloring, re-sizing or restyling clip art or scanned images; however, large designs must be printed in sections.

Things You'll Need

  • Waterproof, self-adhesive, clear or colored printable vinyl sheets, 8.5 inches wide by 11 inches long
  • Clear, high-gloss polyester film, 8.5 inches by 11 inches
  • Inkjet or laser color printer
  • Cutting mat
  • Ruler or artist's square
  • Utility or craft knife and new blades
  • Tweezers
  • Open a new page in a computer graphics program and size it to 8.5 inches wide by 11 inches long. Set a border measurement on the page to 0.125. Draw or copy a design and scan it into the program or copy and paste an online design onto the page. Re-size and apply color to the design, if desired, keeping the design within the page border.

  • Load several sheets of plain paper into the printer and print out a test copy of the design on as many pages as needed. Check the prints for flaws and make any necessary corrections on the computer.

  • Load the vinyl sheets into the printer according to manufacturer's directions and print out the design. Lay the sheet face-up on a flat surface for a few minutes to allow the ink to fully dry.

  • Lay the dried vinyl sheet face up on a flat work surface. Peel about 1 inch of the backing off a sheet of high-gloss polyester across the top edge of the sheet. Hold it carefully by the top edges and lay it evenly on top of the vinyl sheet, matching corners and the top edge. Press the polyester firmly to the vinyl from the center out, smoothing it to force out any air bubbles. Hold the backing in one hand and slowly pull it off the polyester sheet while using the other hand or a ruler to firmly smooth and press the layers together. Check for air bubbles and smooth it again with the ruler or your hands.

  • Cut the design carefully along the outside border of the art, using sharp scissors or a craft knife and a cutting mat. Use tweezers or the point of the knife blade to remove any small, inner cutouts on intricate designs. Use a ruler or artist's square as a guide to measure and cut geometrically shaped stickers or decals.