Toyota Tacoma Armor & Recovery Upgrades - 4-Wheel & Off-Road Magazine

Ali Mansour Brand Manager, 4WD & Sport Utility

We’ve preached the low and stable build philosophy for years. No matter what side of the country you are on, a rig with a lower center of gravity will always be safer. Though keeping your 4x4 low might sound easy enough, a low COG can often wreak havoc on your rig’s underbelly and low-hanging parts. This is especially true for modern pickups equipped with an extremely low-hanging front bumper.

toyota Trail Gear 1998 Toyota Tacoma With Tube Bumper Photo 37965637

Stock bumpers adhere to strict federal safety standards and have aerodynamic cues built in to help the truck’s overall efficiency. These features generally equate to limited ground clearance and reduce the vehicle’s approach angle. But for our type of trail use, you want as much of the front tires exposed as possible. This allows you to take a more direct approach when climbing obstacles and offers you more line choices and maneuverability off-road.

Our ’98 Toyota Tacoma is a prime example of a truck built with a modest lift, and hindered by a front bumper that covers a large portion of the tires. Fortunately Trail-Gear offers an affordable heavy-duty front bumper upgrade for the ’95-’04 Toyota Tacoma. Trail Gear has a few bumper varieties to choose from, but for this build we went with the company’s Low Profile Rock Defense winch series front bumper. The simple and sleek tubular front bumper is completely bolt-on and gives the truck a better approach angle while allowing us to drop in a Warn 8,000-pound winch. This equates to better off-road performance and a safe and reliable means for trail recovery.

To toss on the bumper, we rolled the Tacoma into our home garage and were able to knock out the install in just a few hours. See a full line of Trail Gear’s bumpers at www.trail-gear.com.

PhotosView Slideshow With the stock bumper and tow hooks removed we slid the Trail Gear bumper mounting plate over the factory framerails. To secure the plate, Trail Gear provides Grade 8 hardware to bolt the one-piece mount to the frame via the stock tow hook mounting points. The Low Profile series Rock Defense front bumper is mostly 13⁄4x0.120-wall DOM tubing. This simple and relatively lightweight design offers a tremendous amount of clearance and protection compared to the stock bumper. In addition, it’s equipped with a 2-inch receiver, which makes for a great recovery point and is pretty handy for maneuvering trailers around the yard. To reinforce the bumper, Trail Gear uses side braces that bolt into the factory framerails. We found it best to keep all of the hardware loose so we could easily fit and align all of the mounting points. To clean up the front, we used a Sawzall to trim off the factory fender braces. And since we could see the Taco’s burgundy-red paint behind the bumper, we used a spray can to black out the factory sheetmetal. The Warn VR8000 winch uses a nonintegrated control box so you have more mounting options. Wiring up the winch is straightforward with the color-matched cables and contact points. Another bonus is that the winch can be installed with the bumper mounted. The budget-friendly Warn VR8000 is available with either steel cable or synthetic rope. We are big fans of the lightweight and safe synthetic rope. With 8,000 pounds of pulling force, our Tacoma should not have any trouble if it gets buried on the trail.

Options & Coatings
To complete the heavy-duty bumper conversion, we equipped the rear of our Taco with one of Trail Gear’s Rock Defense rear bumpers. Like the front, the rear is an installer-friendly bolt-on design. Since both bumpers shipped bare, we had our friends at Area 51 Powder Coating in Holly Ridge, North Carolina, coat them with a nice semigloss black. We are pleased with the fit, finish, and overall look of the bumper combo and look forward to putting the fresh armor to the test on the trail.

toyota Trail Gear toyota Tacoma With Rear Tube Bumper Photo 36131579