Jeep Wrangler JK Evo Lever Suspension System - Four Wheeler Magazine

Jeep Wrangler JK Evo Lever Suspension System  - Evolution Of The Species Sean P. Holman Contributor jeep Jk Wrangler Suspension passenger Side Photo 10909825

What do you do when you want big travel from the rear of your JK, but aren't ready to take the Sawzall to your new rig to make room for that shock hoop, compromising your cargo compartment or body integrity? Well, we have the answer for you in the form of Off Road Evolution's Evo Lever cantilever rear suspension system, an innovative evolution of the Jeep Wrangler JK suspension system.

For those of you not familiar with a cantilever-style suspension system, it is a design that uses a lever that is only supported on one end, while the opposite end takes the suspension movement, allowing the shocks to be positioned parallel to the ground in a compact push/pull arrangement.

The Evo Lever upgrade is designed to work with any aftermarket short- or long-arm kit and combines 8-inch-travel King 2-inch Pre Runner Series coilovers (although just about any off-the-shelf 8-inch reservoir shock will work if your brand loyalties lie elsewhere), preloaded with Off Road Evolution's proprietary valving. The coilovers mount to a trick 3/16-inch rear subframe on the frame side and cantilever arms on the axle side. The kit is available in either a weld-on or a bolt-on configuration and is easily installed in half a day with the right tools, while the bolt-on kit can be returned to stock. The Evo Lever will give you up to 14 inches of vertical wheel travel and can even be upgraded for those who want to go huge to the Double Throw Down option that will let you run triple bypass shocks. While the standard suspension setup is designed for mixed use, Off Road Evolution can adjust the suspension tune to favor high-speed wheeling or slow-speed crawling, whatever you prefer.

The Evo Lever also increases ground clearance and is height adjustable. Off Road Evolution says 42-inch tires will fit if you decide to go with a long-arm kit, while short-arm kits are limited to 37-inch tires. One other item of note, you will need an aftermarket exhaust setup as the Evo Lever installs under the body where the muffler resides from the factory.

jeep Jk Wrangler Suspension evo Lever System Photo 10909831 The basic Evo Lever system is essentially what you see here and includes all hardware. The skidplate is an option.

Mel Wade, owner of Off Road Evolution, invited us to document the install on a customer's JK Unlimited undergoing the transformation at his facility in Fullerton, California, and we were impressed with how well this kit has been engineered and how quickly the Evo Lever was able to be installed.

PhotosView Slideshow 1. The first order of business after securing the vehicle on the rack was to remove the old suspension-shocks, sway bar, track bar, and springs. 2. We then attached the cantilever arms and cantilever end links to the subframe for easier installation. Notice the spherical bearings on the end links-this is the vital piece that allows the Evo Lever to articulate. 3. While the subframe was on the bench, we also installed the limit straps. 4. The subframe was then lifted in to place behind the rear axle of the Jeep and bolted to the frame. 5. Some minor grinding is required to securely attach the upper track-bar mount to the frame. 6. Here you can see the area that was ground down to accommodate the new upper track-bar bracket. 7. The owner of this vehicle chose the weld-on lower track-bar bracket, which is recommended for heavy-duty use. 8. The mounts for the cantilever end links were also welded to the axle. 9. To protect the fresh steel from corrosion, a liberal coat of chassis paint was applied to the new components. PhotosView Slideshow 10. Next, the factory bumpstop was installed to the new upper track-bar bracket. 11. We then attached cantilever end links to the axlehousing and torqued them to spec. Another interesting note about the Evo Lever is that it uses a self-lubricating bushing design on the cantilever arms for ease of maintenance. 12. The Evo Lever can either use a stock or aftermarket adjustable track bar. In this case we reinstalled the stock track bar. 13. Next up, the 8-inch-travel 2-inch Kings were given a home between the subframe and the cantilever arms. 14. After tightening down the shocks, the stock sway bar was reinstalled. For those wanting better high-speed stability, a performance sway bar is available. 15. We then attached the limit straps to the axle. 16. With the shocks installed, reservoir mounts were welded to the frame and the reservoirs were secured. 17. The last order of business was to install the optional skidplate to the subframe. While we were at the shop, another JK was undergoing the Double Throw Down upgrade with triple bypass shocks, so we took this picture for you really curious Jeepers out there. jeep Jk Wrangler Suspension jeep New Suspension Photo 11834810

How Does It Work?
This JK Unlimited was equipped with factory upper arms, adjustable lower short arms, and 37-inch tires with Off Road Evolution's Evo coilover system on the front. On Off Road Evolution's 30-degree ramp, the complete Evo system proved to be highly flexible, achieving a score of 681. That equates to an RTI score of 995 on a 20-degree ramp. For comparison we ramped a stock '07 JK at 706. We ramped this rig straight on with street pressure in the tires, and while RTI is only one measurement of a suspension performance, we were impressed with the articulation this JK ended up with.

While we didn't get to take the kit on the trail, we did get some seat time on the pavement, hitting dips at speed and maybe even abusing a curb or two in the process. We can report that the ride is very comfortable in controlled situations, and the Off Road Evolution suspension system felt very stable at speed, breathing nicely over undulations and soaking up minor and major road imperfections with ease, transferring limited impact to the passenger compartment. We are looking forward to trying out the Evo Lever in the dirt at the first opportunity.

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