You can modify a standard car engine to run on hydrogen combustion by adding a hydrogen generator to the existing engine. Using detailed manuals available from ebook retailers you can collect the materials and assemble them to build a water powered, hydrogen combustion system. Commonly available tools are all you will need to assemble and install the hydrogen conversion system on almost any vehicle.
Obtain a construction manual such as "The HydroStar" or "Simple Water Fuel" from an online source. The Homemade Energy site and ebook retailers feature guides with detailed instructions and schematics for constructing a water fueled hydrogen generator. These hydrogen generator kit manuals give sources and options for gathering materials. They list specific vendors with contact information.
Follow the manual specifications to assemble the generator housing using a CPVC or stainless steel pipe with a 4-inch diameter. Use a table saw or miter box to cut the pipe for the housing to ensure an even cut. The generator housing will be 10 to 18 inches long, depending on the amount of space in the engine compartment. Cap and seal the ends of the housing. Complete the chamber by sealing the seams with JB Weld epoxy.
Build or install an indicator system panel. The specific layout of the indicator components will depend on your preferences and the shape of your vehicle's dashboard. The easiest and most effective method for installing the LEDs and indicator lights is to use a prefabricated VDO-II08720 Custom Console.
Install a water tank with a capacity of at least 5-10 gallons on the vehicle chassis. U.S. Plastic Part #8658 holds 16 gallons and is a recommended part that should fit within the engine compartment.
Assemble the electronic HyTronics module as specified in "The HydroStar" or a similar manual. "The HydroStar" lists the parts for the HyTronics system using part numbers specific to Radio Shack retailers. However, you can collect and assemble the system and parts with any comparable manual and electronics retailer. Mount the HyTronics system beneath the dashboard of the car as far forward as practical.
Contact Impco Technologies and explain your hydrogen generator project and the make and model of your vehicle. The company will ship you the proper carburetor adapter for your car. Hundreds of carburetor types exist; do not install a carburetor adapter without consulting a professional.
Link your car's throttle assembly to the hydrogen generator and HyTronics potentiometer. Attach the water tank to the hydrogen generator assembly as well. Run an appropriate gauge of tubing from the hydrogen generator to the carburetor adapter. Preliminary construction is complete. Now you're ready for testing and fine tuning.
Carefully tune the hydrogen conversion system according to the specs provided in your project manual. Don't start the engine before you have properly calibrated the hydrogen generator or you will damage the system. Tuning the system is a delicate process that is outlined in detail in your project manual. Once fine tuning is complete, your hydrogen conversion system powered vehicle is ready to drive.
