The Basics of Installing Aftermarket Suspension Bushings - Project Car Magazine

Ssts 0912 01+installing aftermarket suspension bushings+cover   |   The Basics of Installing Aftermarket Suspension Bushings

Building an older car is a lot of work and typically filled with plenty of challenges. But in the end, the classic looks of an Ol’ Skool ride and the major props that go with it will set you apart from the crowd. One thing about older cars, and even many newer ones, is that the bushings are almost assuredly shot, as was the case with our little CRX. So for little dough, we purchased an Energy Suspension master bushing kit to freshen everything up. Not only does a new bushing kit transform the handling of the car, but it makes everything underneath look custom. Energy Suspension makes bushing kits for most any car you’d want to build or restore, so the basics of replacing bushings is universal.

Ssts 0912 03+installing aftermarket suspension bushings+bushing kit   |   01 Here you see our lower control arm (LCA) after having the old bushings removed. We then blasted and powdercoated the arm to keep it blinging. Along with this beautifully refinished piece you see the Energy Suspension Hyper-Flex bushings we are about to install.

TOOLS NEEDED: Jack, jackstands, metric socket set and wrenches (for removing suspension components), vice and/or bench press, needle-nose pliers, hammer, chisel, torch (optional) and air hammer (optional).

Ssts 0912 04+installing aftermarket suspension bushings+bench press   |   02 Initially we put the LCA into our bench press to push out the old bushings.
  • Ssts 0912 06+installing aftermarket suspension bushings+burn bushings
  • Ssts 0912 05+installing aftermarket suspension bushings+torch technique
  • Ssts 0912 07+installing aftermarket suspension bushings+channel locks
  • Ssts 0912 08+installing aftermarket suspension bushings+pull bushing
  • Ssts 0912 09+installing aftermarket suspension bushings+air hammer
  • Ssts 0912 10+installing aftermarket suspension bushings+outer sleeve
  • Ssts 0912 11+installing aftermarket suspension bushings+outer sleeve removed
  • Ssts 0912 12+installing aftermarket suspension bushings+lubricate bushing
  • Ssts 0912 13+installing aftermarket suspension bushings+first attempt
  • Ssts 0912 14+installing aftermarket suspension bushings+second attempt
  • Ssts 0912 15+installing aftermarket suspension bushings+insert pin
  • Ssts 0912 16+installing aftermarket suspension bushings+bushing installed
  • Ssts 0912 17+installing aftermarket suspension bushings+outer bushing
  • Ssts 0912 18+installing aftermarket suspension bushings+installing pin
  • Ssts 0912 19+installing aftermarket suspension bushings+vice
Ssts 0912 20+installing aftermarket suspension bushings+installed bushings   |   13 Here’s what the finalized LCA looks like next to a bare one. The red polyurethane bushings really add a nice touch.