1989 To 1993 Dodge Ram Power Recipes - Budget-Build

First-generation Dodge Rams manufactured for '89 to '93 are on the comeback. They have the legendary 5.9L 12-valve Cummins engine, along with a Bosch VE rotary injection pump. While the VE pump doesn't have the performance potential of the Bosch P7100 pump (found in '94 to '98 Dodges), it works pretty well up to about 500 hp. These early trucks are cheap, simple, plentiful, and easy to work on. They can also be made to go plenty fast, thanks to their 5,000- to 6,000-pound curb weight, which is much lighter than newer diesel trucks. They also offer non-lockup transmissions, which means you'll be spending a lot less on transmission parts than with any of the newer vehicles. If you're looking for super-cheap power, non-intercooled trucks built from '89 to '91 1/2 have larger injectors. The early engines can produce nearly 300 hp at the wheels with almost no modifications. But, the '91 1/2 to '93 trucks have an overdrive transmission and an intercooler, which really helps later in the drivability and performance department. Since most people who buy early Dodges are looking for buildups on the cheap, we've included builds from $1,500 to $10,000, although it's pretty hard to spend $10K on a first-gen Dodge without switching to a P-pump injection system. Also, before you get started, make sure your factory lift pump and transmission are in good working order. These are known weak points on first-gens and should be upgraded if they are questionable. Other than that, choose the amount of cash you wish to spend, and have at it!   |   1989 To 1993 Dodge Ram Power Recipes first Gen Truck
BUDGET: $1,500 Modification: Turn up full fuel screw
Reason: Turning the fuel up past stock levels can yield 50 to 70 more hp than stock
Price: Free Modification: 3,200-rpm governor spring
Reason: Because you'll be glad you have that extra 500 rpm
Vendor: Dynomite Diesel, Pure Diesel Power
Price: $30 Modification: 4-inch exhaust (after downpipe)
Reason: Stock exhaust is a restriction
Vendor: Local muffler shop
Price: $300 Modification: Air filter and intake
Reason: More flow through the intake is needed with the 3,200-rpm spring
Vendor: PDR Diesel Performance
Price: $219 Modification: Boost and exhaust temperature gauges
Reason: Keep an eye on boost and EGT numbers-anything above 35 psi or 1,500 degrees is bad news
Vendor: Pure Diesel Power
Price: $250-$300 Modification: Prince of Darkness (POD) injectors
Reason: They're smoky and you'll have poor fuel economy, but they make power
Vendor: Pure Diesel Power
Price: $440 Modification: Performance fuel pin
Reason: Because it's worth 20 hp over the stock fuel pin
Vendor: DennyT Performance
Price: $105 Modification: Killer dowel pin kit
Reason: Because engine failure is no fun
Vendor: Source Automotive
Price: $60 HP: 250 to 300
Weak Links: Torque converter or clutch, smoky exhaust, high EGT TOTAL: $1,404 to $1,454 BUDGET: $2,500 Modification: Turn up full fuel screw
Reason: Turning the fuel up past stock levels can yield 50 to 70 more hp than stock
Price: Free Modification: 3,200-rpm governor spring
Reason: Because you'll be glad you have that extra 500 rpm
Vendor: Dynomite Diesel, Pure Diesel Power
Price: $30 Modification: 4-inch exhaust (including downpipe)
Reason: Bigger turbo needs a 4-inch downpipe
Vendor: Source Automotive
Price: $485 Modification: Air filter and intake
Reason: More flow through the intake is needed with the 3,200-rpm spring
Vendor: PDR Diesel Performance
Price: $219 Modification: Boost and exhaust temperature gauges
Reason: Keep an eye on boost and EGT numbers-anything above 35 psi or 1,500 degrees is bad news
Vendor: Pure Diesel Power
Price: $250-$300 Modification: Prince of Darkness (POD) injectors
Reason: They're smoky and you'll have poor fuel economy, but they make power
Vendor: Pure Diesel Power
Price: $440 Modification: Performance fuel pin
Reason: Because it's worth 20 hp over the stock fuel pin
Vendor: DennyT Performance
Price: $105 Modification: Killer dowel pin kit
Reason: Because engine failure is no fun
Vendor: Source Automotive
Price: $60 Modification: 60mm compressor upgrade
Reason: More air = lower EGT
Vendor: Gillett Diesel
Price: $225 Modification: Aftermarket low-stall torque converter
Reason: Less slip adds 25 hp
Vendor: Spec-Rite Converters, Goerend Transmission Inc.
Price: $900 HP: 300 to 350
Weak Links: High EGT, stock fuel system may not support power levels Total: $2,529 to $2,579 BUDGET: $5,000 Modification: Turn up full fuel screw
Reason: Turning the fuel up past stock levels can yield 50 to 70 more hp than stock
Price: Free Modification: 3,200-rpm governor spring
Reason: Because you'll be glad you have that extra 500 rpm
Vendor: Dynomite Diesel, Pure Diesel Power
Price: $30 Modification: 4-inch exhaust (including downpipe)
Reason: Bigger turbo needs a 4-inch downpipe
Vendor: Source Automotive
Price: $485 Modification: Air filter and intake
Reason: More flow through the intake is needed with the 3,200-rpm spring
Vendor: PDR Diesel Performance
Price: $219 Modification: Boost and exhaust temperature gauges
Reason: Keep an eye on boost and EGT numbers-anything above 35 psi or 1,500 degrees is bad news
Vendor: Pure Diesel Power
Price: $250-$300 Modification: Dynomite Diesel Stage 4 or 6x0.016 injectors
Reason: With a bigger turbo, more fuel will equal more power
Vendor: Dynomite Diesel, New Era Diesel, Scheid Diesel
Price: $700-$900 Modification: Performance fuel pin
Reason: Because it's worth 20 hp over the stock fuel pin
Vendor: DennyT Performance
Price: $105 Modification: Killer dowel pin kit
Reason: Because engine failure is no fun
Vendor: Source Automotive
Price: $60 Modification: Holset Super 40 turbo or BorgWarner S300
Reason: A larger turbo is needed to match the larger injectors
Vendor: Majestic Turbo, My Holset Turbo
Price: $1,100-$1,300 Modification: Aftermarket low-stall torque converter or new clutch
Reason: Less slip adds 25 hp Also, at this power level, the stock clutch will slip
Vendor: Spec-Rite Converters, Goerend Transmission Inc., South Bend Clutch
Price: $900 Modification: Performance fuel system
Reason: A new lift pump is needed to feed the larger injectors
Vendor: FASS, AirDog
Price: $500 HP: 350 to 400
Weak Links: Manual transmission clutch TOTAL: $4,349 to $4,799 BUDGET: $10,000 Modification: Turn up full fuel screw
Reason: Turning the fuel up past stock levels can yield 50 to 70 more hp than stock
Price: Free Modification: 3,200-rpm governor spring
Reason: Because you'll be glad you have that extra 500 rpm
Vendor: Dynomite Diesel, Pure Diesel Power
Price: $30 Modification: 4-inch exhaust (including downpipe)
Reason: Bigger turbo needs a 4-inch downpipe
Vendor: Source Automotive
Price: $485 Modification: Air filter and intake
Reason: More flow through the intake is needed with the 3,200-rpm spring
Vendor: PDR Diesel Performance
Price: $219 Modification: Boost and exhaust temperature gauges
Reason: Keep an eye on boost and EGT numbers-anything above 35 psi or 1,500 degrees is bad news
Vendor: Pure Diesel Power
Price: $250-$300 Modification: Dynomite Diesel Stage 4 or 6x0.016 injectors
Reason: With a bigger turbo, more fuel will equal more power
Vendor: Dynomite Diesel, New Era Diesel, Scheid Diesel
Price: $700-$900 Modification: Performance fuel pin
Reason: Because it's worth 20 hp over the stock fuel pin
Vendor: DennyT Performance
Price: $105 Modification: Killer dowel pin kit
Reason: Because engine failure is no fun
Vendor: Source Automotive
Price: $60 Modification: 62mm or 64mm turbo
Reason: At this power level, a larger turbo is needed
Vendor: Majestic Turbo ATS, Industrial Injection
Price: $1,300-$1,800 Modification: Aftermarket low-stall torque converter or new clutch
Reason: Less slip adds 25 hp Also, at this power level, the stock clutch will slip
Vendor: Spec-Rite Converters, Goerend Transmission Inc., South Bend Clutch
Price: $900-$1,100 Modification: Steel planetary, billet input shaft (auto only)
Reason: The transmission will need these upgrades to survive
Vendor: TCS Products
Price: $1,000 Modification: Performance fuel system with 40-psi spring
Reason: A high-pressure lift pump is mandatory witha 14mm head. The front seal must be fitted with Loctite to keep from blowing out
Vendor: AirDog
Price: $700 Modification: 14mm pump head
Reason: A 14mm head is worth about 50 to100 hp more than stock
Vendor: Rocken Tech
Price: $400 Modification: ARP 625 head studs
Reason: Because nitrous makes lots of cylinder pressure
Vendor: Pure Diesel Power
Price: $1,300 Modification: Nitrous Express two-stage nitrous system
Reason: Because love it or hate it, nitrous makes power
Vendor: Nitrous Express
Price: $913 HP: 500 (fuel) 700 (nitrous)
Weak Links: Reliability-at 700 hp, nothing will last forever Total: $7,962 to $9,112