QuestionI recently purchased a stock lift pump and I am in need of quality installation instructions.....Can you help?
AnswerREMOVAL
The fuel transfer pump (fuel lift pump) is located on left side of engine, below and rearward of fuel filter (Fuel Transfer Pump Location).
Disconnect both negative battery cables at both batteries.
Thoroughly clean area around transfer pump and fuel lines of any contamination.
Remove starter motor. Refer to Starter Removal/Installation in 8, Starting System for procedures.
Place a drain pan below the pump.
Disconnect fuel line quick-connect fitting at fuel supply line (Fuel Transfer Pump Location) at rear of pump.
Remove support bracket bolt at top of pump (Fuel Transfer Pump Location).
Remove front and rear banjo bolts at pump (Fuel Transfer Pump Location).
Disconnect electrical connector at side of pump (Fuel Transfer Pump Location).
Remove three pump bracket nuts (Fuel Transfer Pump Location) and remove pum
INSTALLATION
The fuel transfer pump (fuel lift pump) is located on left side of engine, below and rearward of fuel filter (Fuel Transfer Pump Location).
Install new gaskets to fuel supply line/support bracket and banjo bolt at rear of pump. Install line and banjo bolt to pump. Do not tighten banjo bolt at this time.
Install new gaskets to fuel line and banjo bolt at front of pump.
Position 3 pump studs into pump mounting bracket and install 3 nuts. Do not tighten nuts at this time.
Install support bracket bolt (Fuel Transfer Pump Location). Do not tighten bolt at this time.
Tighten 3 pump nuts to 12 N·m (9 ft. lbs.) torque.
Tighten both banjo bolts to 24 N·m (18 ft. lbs.) torque.
Tighten support bracket bolt 12 N·m (9 ft. lbs.) torque.
Connect electrical connector to pump (Fuel Transfer Pump Location).
Connect fuel line quick-connect fitting to fuel supply line at rear of pump.
Install starter motor. Refer to Starter Removal/Installation in 8, Starting for procedures.
Connect both negative battery cables at both batteries.
Bleed air at fuel supply line at side of fuel injection pump. Refer to the Air Bleed Procedure.
Start engine and check for leaks.
