Questionhi just like to know why my brigs engine makes a poping noise out the muffler when runing and also surging. model 9d902 b1 thanks.
AnswerHello Jonny:
>>This Problem can be Caused by a Dirty Carburetor, Burnt Valve or the Valve Clearances Require Setting.
>>Try Setting the Air Mixture Screw First. **The Instruction File for this is Included Later.
>>Remove the Tank from the Engine and then Remove the Carburetor from the Tank.
>>Soak the Carburetor Overnight in Cleaner and the Blow out with Compressed Air.
>>Install a New Diaphram and Assemble the Carburetor and Tank Assembly.
>>Set the Mixture Screw as Follows,
>>The Following is the Instruction File for Setting the Air Mixture Screws. Any Input is Appreciated. The Procedure is the Same for 1 or 2 Mixture Screws, Just Use the Instruction File and Skip Over the Section with the Missing Mixture Screw ( Usually the H Mixture Screw).
>>Now Setting the Air Mixture Screws:
>>****Turn the Mixture Screw In Until SNUG **Do Not Jam** Then Reverse 1 1/2 Turns. Set the Throttle Full Open, Start the Engine.
>>Turn the Mixture Screw Clockwise Until Proper Revs are Obtained. **Carefully Use your Finger and Move the Governor Arm to Rev the Engine (on Chainsaws and Trimmers Use the Trigger to Rev the Engine) Until you Reach Max RPMs (on Chainsaws and Trimmers, the RPMs are Not Set to MAX. Set to Max and then Reverse the Setting Screw 1/4 or 1/2 Turn. If the H Mixture Screw is Set too High; the Engine will be Starved for the Oil in the Gas and Damage the Piston and Jug/Cylinder) and the Engine is Running Proper at Full Throttle Up a Grade and for Chainsaws and Trimmers they Do Not Bog Down Under a Load. Occasionally you May have to Turn this Counter Clockwise to Achieve the Proper Revs.**
>>Now Allow the Engine to Idle. Set the Engine Idle Screw (Not Idle Air) so the Engine will Stay Running if Required.
>>Now Set the Idle Air (L) Mixture Screw so there is No Hesitation when Rapidly Throttling from Idle to Full Throttle. Reset the Engine Idle if Required.****
>>The Following is a Basic Instruction File for Setting the Valve Clearances on Non OHV Engines. If you Provided me with the Correct Make and Model of the Engine then the Specifications are Included. If Not I May be Able to Provide the Specifications if you Supply me the Make and Model Numbers.
>>The Most Common Clearances are Listed for this Engine in the Following File. Thanks. Any Input is Appreciated.
>>On this Model Engine I Usually Suggest Reseating the Valves if the Valve Clearance Requires Adjusting.
>>**Remove the Carburetor and the Crankcase Breather/Vent and the Valve (Stem) Cover so you have Access to the Valve Stems, Springs and Keepers.
>>Set 1 Cylinder (on Twin Cylinder Engines) to TDC on the Compression Stroke. Using a Blade Style Feeler Gauge, Check the Clearances. The Intake should be .005in - .007in and Exhaust .008in - .010in. If the Feeler Gauge will Not Slide Between the Valve Tip and the Tappet, then you Must Reset the Clearances.
>>**You Will Require a Small Engine Valve Spring Compressor to Remove the Springs and Keepers from the Valve Stems.** Some Engines Use a Valve Keeper that is like Automotive Keepers (2 Cone Shaped Keepers that Set in the Valve Retainer/Rotocoil Assembly)and the Other Style is a Slotted Retainer that is Moved (once the Valve Spring is Compressed) to the Larger Opening in the Retainer and the Retainer Slips Over the Valve Stem Tip for the Valve to be Removed.
>>Remove the Heads.
>>Set 1 Cylinder so the Piston is at TDC on the Compression Stroke And Check the Clearances Between the Valve Stem Tip and the Tappet. The Clearances are as Follows: Intake Valve Clearance is .005in - .007in and the Exhaust is .008in - .010in.
>>You have to Lightly Grind the Valve Stem Tip and Place the Valve Back Into the Engine (you can Hold the Valve Seated by Hand) and Check the Clearance Until you Reach the Required Clearances.
>>**++** For this Engine Model I Suggest you Reseat the Valves while you are Setting the Correct Valve Clearance. For this you will Need a Small Valve Seat Suction Tool. This can Usually be Purchased for $10.00us and has a Suction Cup that Hold the Valve Head so you can Turn the Valve Back and Forth and Dress up the Valve Seat. Valve Grinding Compound is Approximately $5.00us a Tube and a Tube Last the Shop About a Year. It Doesn't Take a Lot to Reseat 1 Engine.**++**
>> Once the Valve Clearances are Reached and the Valve Seat is Nice and Dull; Re-Install the Valves on that Cylinder and Turn the Other Cylinder to TDC on the Compression Stroke and Set that Cylinders Valve Clearances.
>>Once that Cylinder is Set, then Assemble the Engine.**
>>The Valve Clearances Best for this Engine are; Intake .006in and Exhaust .010in .
>>This Web Page; http://www.affordablegokarts.com/va
lve-lapping.php has a Fairly Good Description and Instructions on Valve Lapping and a Good Explanation of what to Look for when Seating the Valves.
>>You can View a Breakdown/IPL of this Engine at this Site Addy, http://www.outdoordistributors.com/ and Select "Click Here For The Parts Menu". Then Select B. Then Select "Click Here If You Don't Have Your Part Numbers". Now Select the File (using the first 2 Numbers of your Model Number) for your Model. You want the File #9 at the Bottom of the List.
>>If you Hit a Snag or this Does Not Correct the Problem, I Hope to be Here if You Require More Assistance. Hope this Helps. Let me Know What Happens, Please. May the All Mighty Bless You and Yours. Be Safe and Happy. Thanks.
Good Luck
Respectfully
John
PS: I am Allowed to Answer 3 Questions a Day. If you See I am Maxxed Out, then Try Submitting your Question at or Just After 8pm EST (US). My New Day Starts then. All Follow up Questions are Accepted at Any Time. Comments and Ratings are Greatly Appreciated. Thanks.
Respectfully
John
