Small Engines (Lawn Mowers, etc.): 1999 Troy-Bilt AutoDrive Lawn Tractor Model 604 With 46 Deck, blade style, autodrive


Question
Hello John,
I bought this new in 1999. My problem started in 2007 and
got worse in 2008. After I had been cutting grass for a
while and was going in one direction without shutting the
pto unit off. I then stopped my tractor and put it in
reverse. This killed the pto and my mower. When I went
forward and tried to start the pto, the pto and motor would
not run. Sometimes if I pulled the switch on and off while revving the engine, the pto and mower would start up.
Usually I would have to wait until the engine cooled off
before the pto would engage. Can you help me.
Thank You
Dave

Answer
Hello David:

>>Check the PTO Unit.
>>The Following is a Basic File I made for Setting the PTO Clearance. Any Input is Appreciated. **Some of the Newer PTOs cannot be Adjusted.
>>If you can Get a Blade Style Feeler Gauge between the PTO Magnet and Clutch, then Set the Clearance at .015in. The Newer PTOs have the Same Set Up as the Older PTOs, except there is No Adjustments.
>>I Suggest also that you Rig a 12 Volt Light for Testing the Current Flow to the PTO while Operating the Mower. If the Light Blinks During Operation, then you have a Bad Connection somewhere to the PTO Clutch.
>>If the Light Stays Steady and the PTO Still Kicks in and Out, then it is the Adjustment.
>>You can Also Try Turning the Spring Loaded Adjuster Nuts 1/4 Turn and Operate the Mower. Do Not Adjust Over 1/2 Turn.
>>If you have Adjusted to 1/2 Turn and the Problem is Still Present and you Know the Voltage to the PTO is Steady, then Replace the PTO.**
>>The Following is a PTO Test File I made. Any Input is Appreciated. **If you have an Ohmmeter, Disconnect the Wiring Harness from the Front of the Clutch and Check the Resistance of the Clutch. You should have around 4 or 5 OHMs. If at or near Zero, the Coil has Shorted.**
>>Make Sure this Unit Does Not have the Reverse Lock Out. If there is a Reverse Lock Out, then the PTO is Supposed to be Turn Off to Reverse the Direction of the Mower.
>>Send me the Model Numbers Off the Unit, Please. With these I can Locate the Proper Manual and Better Assist you.
>>Please, Do Not Hesitate, If you Hit a Snag, if I Missed Something or this Does Not Correct the Problem, I am Here if You Require More Assistance. Hope this Helps. Let me Know What Happens, Please. May the All Mighty Bless You and Yours. Thanks.

Good Luck

Respectfully

John

>>PS: I am Allowed to Answer 10 Questions a Day. If you See I am Maxxed Out, then Try Submitting your Question at or Just After 8pm EST (US). My New Day Starts then. Comments and Ratings are Greatly Appreciated. Thanks.

Respectfully

John