What Is a Flat Tappet Camshaft?

There are two basic camshaft designs: flat tappet (lifter) or roller tappet. As can be imagined, the flat tappet has a flat base which follows the camshaft lobe, while the roller lifter has a wheel at the base.

Function

  • The purpose of a lifter is to translate the rotating motion of the camshaft into the reciprocating motion --- up and down --- of the valvetrain. The lifter imparts its motion to the pushrod which, in turn, transfers that action to the rest of the valve components (rocker arm and valves).

Design and Performance

  • The design of flat tappets is not actually perfectly flat. Instead, they have a very slight radius on the bottom that --- when operating --- causes them to rotate within the lifter bore. This keeps the base of the lifter and the lobe of the cam lubricated. Flat-tappet cams have been replaced by more efficient roller-tappet cams in production engines, beginning in the mid-1980s.

Usage and Applications

  • While no longer common in modern production engines, the flat-tappet cams are still popular in aftermarket engine builds due to their simplicity and low expense. However, changing oil compositions --- based on stricter emission standards --- has resulted in an increase in flat-tappet cam and lifter failures. Used with proper oil additives, they can still offer meaningful performance and reliability.