Chrysler Repair: BCM reset, chrysler town and country, calibration test


Question
QUESTION: Kevin, I read your answer to similar problem on March 24, 2008.  I tried the recalibration and the dash lights were 1 blink on rear wiper and 5 blinks on intermittant rear wiper, then 1 blink on rear wiper and 6 blinks on intermittant rear wiper.  Recirculating and A/C lights blink together.  Can you tell me what the lights are saying? Thanks.

ANSWER: bcm has nothing to do with the ac lights   what year van?

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QUESTION: 1998 Chrysler Town and Country LXi, 3.8L, front and rear AC

Answer
DIAGNOSTICS
During the Actuator calibration, diagnostics are performed on the actuators and evaporator temperature Fin Sensor. Once diagnostics are completed the REAR WIPER and INTERMITTENT LED's will flash to indicate either a successful calibration or the appropriate fail code(s) At this time manual testing of the Blend, Mode and Driver (if equipped) potentiometers can be performed. If a failure is detected during Diagnostics a fault will be set in the control. When Ignition is cycled OFF and then ON or Diagnostics is aborted, the REAR WIPER and INTERMITTENT LED's will flash simultaneously showing that a failure has occurred. The control will not indicate the fail code, but only that a failure had occurred during the last diagnostics test. The only way to clear the failure codes is repeat the Calibration Diagnostic and Cooldown test, after all repairs are completed.

COOLDOWN TEST
This test has been designed for performance testing of the A/C system at the manufacturing facility. If the HVAC control module is replaced, the Cooldown test will occur during Calibration test. Cooldown will not occur on Heater Only units. During the Cooldown test the control will monitor the temperature of the Fin Sensor. The A/C system must be able to bring the evaporator temperature down a predetermined minimum amount in less than 2 minutes.

CALIBRATION/COOLDOWN LED DISPLAY CODES
See table for definition of flashing LED's. If no problems are found, the control functions normally.

CALIBRATION/COOLDOWN LED DISPLAY CODES
LED'S PASS/FAIL CORRECTIVE ACTION
NO LED'S FLASHING-NORMAL OPERATION PASSED CALIBRATION, DIAGNOSTICS AND COOLDOWN NONE
REAR WIPER AND INTERMITTENT LED'S FLASH SIMULTANEOUSLY FAILED CALIBRATION DIAGNOSTICS RUN CALIBRATION TEST
A/C AND RECIRC LED'S FLASH SIMULTANEOUSLY FAILED COOLDOWN  RUN COOLDOWN TEST
REAR WIPER AND INTERMITTENT LED'S ARE FLASHING SIMULTANEOUSLY A/C AND RECIRC LED'S ARE FLASHING SIMULTANEOUSLY FAILED CALIBRATION, DIAGNOSTICS AND FAILED COOLDOWN TEST  RUN CALIBRATION TEST

CALIBRATION/DIAGNOSTICS TEST ENTRY
TO INITIATE TESTS:
Set Blower motor ON HIGH
Set Mode position to Panel
Open all A/C outlets
Set Temperature to Cold (Both slide pots if equipped)
Depress WASH and REAR WIPER button simultaneously for 5 Seconds (Until all LED's light)
RESULTS:
All LED's will turn on for 5 Seconds
Calibration Test is running when REAR WIPER and INTERMITTENT are alternately flashing. Cooldown test is running if A/C and RECIRC are alternately flashing.
Acceptable results is REAR WIPER LED is the only LED flashing. Push Rear Wiper to exit.
After all tests have passed, Calibration Diagnostics and Cooldown can be run separately.
COOLDOWN TEST ENTRY
TO INITIATE TESTS:
Set Blower motor ON HIGH
Set Mode position to Panel
Open all A/C outlets
Set Temperature to Cold (Both slide pots if equipped)
Depress WASH and A/C simultaneously for 5 Seconds
NOTE: Prior to start of test, If the evaporator is already cold, the system will fail test. To correct, operate system with A/C OFF and the blower motor ON high for three minutes prior to starting test.

RESULTS:
All LED's will turn on for 5 Seconds
Cooldown Test is running when A/C and RECIRC. are alternately flashing. If A/C and RECIRC. are flashing simultaneously, Cooldown has failed.
CALIBRATION DIAGNOSTICS AND COOLDOWN ABORT
Test can be aborted by doing one of the following:

Depressing Rear Window Defogger, RECIRC and Rear Wiper buttons.
Cycling Ignition OFF and then ON.
Control will automatically abort after 15 minutes from the time Calibration Diagnostics and Cooldown was entered.
The HVAC control module will return to normal operation or may indicate unsuccessful Calibration Diagnostics or Cooldown test by LED's flashing simultaneously