Hyundai Repair: clutch, oil pressure switch, transaxle system


Question
trying to replace clutch in a 2004 tiburon. I have everything un bolted and out of the way. trying to seperate bell houseing from engine but something is hanging up inside. Could it be the CLUTCH RELEASE FORK if so how could i release it from bearing

Answer
 SERVICE MANUAL  
 Applies to: Tiburon 2003-2004
GROUP
Transaxle/Transmission Manual Transaxle System



REMOVAL
Remove the engine cover.



Remove the battery terminal.



Remove the air duct.



Remove the battery tray.



Remove the air cleaner.
Upper



Lower



Remove the back-up lamp switch.



After removing the CKP sensor, O2 sensor and oil pressure switch wiring bracket, separate the connectors.



Remove the brake fluid leveling sensor connector.



Remove the speedometer driven gear connector.
Remove the clutch release cylinder mounting bolt.



Remove the cotter pin of the shift cable (transaxle side).



Remove the cotter pin of the select cable. (transaxle side)
Remove the clip of the shift cable (transaxle side).



Remove the clip of the select cable (transaxle side).



Separate the steering column shaft joint.



Separate the power steering oil pump hose.



NOTE
Be careful not to leak after separating.

Separate the hose after removing the clip of the power steering return hose.



Remove the upper connecting transaxle bolt.



Separate the start motor.



Install the engine support fixture.
After removing the tire, remove the caliper.



Remove the transaxle side cover.



Remove the transaxle side under cover.



Separate the tie rod end.



Remove the wheel speed sensor and the knuckle mounting bolt.



Drain the oil.



Remove the transaxle mounting bracket.
Insulator bolt



Body side mounting bolt (Upper)



Body side mounting bolt (Side)



Transaxle side mounting bolt.



Remove the front roll stopper.
Insulator bolt



Stopper bolt (Upper)



Stopper bolt (Lower)



Remove the rear roll stopper.
Insulator bolt



Stopper bolt



Remove the drive shaft.
Remove the front muffler.



Remove the sub frame mounting bolt.



Install the transaxle jack.



Remove the transaxle lower mounting bolt to the engine.



Remove the transaxle assembly.