Jeep Repair: replacing oil pan (jeep wj 4.7), grand cherokee laredo, transmission oil cooler


Question
I own a 2000 Grand Cherokee laredo with the 4.7L V8. My oil pan is rusting through and starting to drip. The seal is good, and its not leaking from the drain plug. I would like to replace this myself and would like to know if I need to remove the y-pipe or anything else to easily remove the pan? Can I use RTF to seal the new pan in place? Any tips?

Answer
OIL PAN
REMOVAL
Disconnect negative cable from battery.
Raise vehicle on hoist.
Remove structural cover. Refer to Structural Cover in this section for procedure.
Remove exhaust system Y-pipe.
Remove starter. Refer to Group 8B, Starting.
Drain engine oil.
Un-clip transmission lines from support on oil pan stud. Move lines for oil pan clearance
CAUTION: DO NOT pry on the oil pan gasket when removing the oil pan, The oil pan gasket is mounted to the cylinder block in three locations and will remain attached to block when lowering oil pan. Gasket can not be removed with oil pan.

Remove oil pan bolts and oil pan.
Remove oil pump pickup tube.
Remove oil pan gasket.
INSTALLATION
Clean oil pan and all sealing surfaces. Inspect oil pan gasket and replace as necessary.
Install oil pan gasket
NOTE: When installing oil pan gasket/windage tray, start four pan bolts at each corner before tightening oil pickup tube. This will keep pan gasket in alignment.

Install oil pump pick-up tube using a new O-ring. First tighten bolt at O-ring end of tube to 28 N·m (20 ft. lbs.) Tighten remain tube support fasteners to 28 N·m (20 ft. lbs.)
Install oil pan and tighten fasteners to 15 N·m (11 ft. lbs.) Oil Pan Tightening Sequence
Reconnect transmission oil cooler lines to oil pan stud bolt.
Install starter.
Install exhaust system Y-pipe.
Install structural cover. Refer to Structural Cover in this section for procedure.
Lower vehicle.
Fill engine with proper amount of oil.
Connect negative cable to battery.