Land Rover Repair: 2001 POWER STEERING PUMP installation, air intake hose, jockey pulley

Question
HI I HAVE A 2001 LAND ROVER DISCOVERY SERIES II SE. I WOULD LIKE TO FIND OUT THE HOW TO TAKE THE POWER STEERING PUMP OFF TO REPAIR ARE PUT A NEW ONE ON. I HAVE TOOK ALL THE BOLTS OUT THAT LOOKS LIKE THEY WOULD BE HOLDING IT IN PLACE AND IT WON'T COME OUT IT WILL MOVE BUT THAT IS ALL. IF YOU CAN HELP ME THAT WOULD BE GREAT. THANK YOU AND HAVE A GOOD DAY.

Answer
Hello Scotten,

send me an email and I'll reply with a techsheet regarding removeal of the PS pump.

Regards,
JohnMc
jmcinnis64@hotmail.com

NB:  here's the text at least.  Too bad we can't post any gif or pdf pages on AllExperts.

Pump - power steering - V8
$%57.20.14
Remove
1. Remove auxiliary drive belt. +CHARGING AND STARTING,
REPAIRS, Belt - auxiliary drive.
2. Remove cable tie securing harness to air intake
hose.
3. Loosen 3 clips securing air intake hose, release and remove hose.

4. Models with ACE: Remove 3 bolts securing ACE pump, release pump and position aside.
5. Models with A/C: Disconnect A/C compressor multiplug. Remove 4 bolts securing A/C compressor, release compressor and position aside.
6. Remove 3 bolts securing PAS pump pulley and remove pulley.
7. Position tray to catch spillage, release PAS pump pressure pipe.
8. Remove clip and release PAS pump inlet hose.

CAUTION: Always fit plugs to open connections to prevent contamination.

9. Remove jockey pulley.
10. Remove bolt securing oil cooling pipe bracket and release bracket from housing.
11. Remove two bolts securing PAS pump.
12. Remove 4 bolts and one nut securing auxiliary housing.

Pull housing forward and release PAS pump. Remove PAS pump.

Refit
1. Position PAS pump to auxiliary housing and locate housing to engine. Fit and tighten auxiliary housing bolts to 40 Nm (30 lbf.ft).
2. Tighten auxiliary housing nut to 10 Nm (7 lbf.ft).
3. Fit bolts securing PAS pump and tighten to 22 Nm (16 lbf.ft).
4. Position PAS pump pipe bracket, fit and tighten bolt to 22 Nm (16 lbf.ft).
5. Fit and tighten PAS pump pressure pipe.
6. Fit PAS pump inlet hose and secure with clip.
7. Position jockey pulley and tighten bolt to 50 Nm (37 lbf.ft).
8. Clean PAS pump pulley mating faces.
9. Position PAS pump pulley, fit bolts and tighten to 22 Nm (16 lbf.ft).
10. Models with ACE: Clean ACE pump dowels and dowel holes. Position ACE pump, fit bolts and tighten to 25 Nm (18 lbf.ft).
11. Models with A/C: Clean A/C compressor dowels and dowel holes. Position A/C compressor, fit bolts and tighten to 22 Nm (16 lbf.ft).
12. Position air intake hose and secure with clips.
13. Secure harness to air intake hose with new cable tie.
14. Fit auxiliary drive belt.
15. Bleed PAS system.


Best of luck.