Motorcycle Repair: Blowing master fuse while ridding, honda cbr900rr fireblade, stator windings

Question
Hi im a new bike owner. I have had nothing but problems with my 94 CBR 900 RR. I just had the motor rebuilt at Honda, I replaced my rectifier, battery, stator wires. When I go down the road my bike looses power and dies. Its like if I hit the stop run button. As I was looking around my stator wires are super hot! Is this normal? My main fuse blows every few minutes! What would cause it to just blow after I ride for about 20, 30 minutes?

Answer
Brock, what accessories do you have on the bike? Did you convert to some kind of hi-intensity headlight bulb setup? It the stator wires are overheating, either the output is not being regulated or the stator windings are grounded out.

See info at this link...

http://www.electrosport.com/technical-resources/known-issues/common-tech-issue?m

If your fuse holder has overheated, you may have to replace it, as the heating damages the fuse holder contacts.

http://www.electrosport.com/street-bikes/honda/cbr900rr-fireblade-93-95.html?pt=

Test the charging system output with a volt meter. It shouldn't go over 14.5v.  See troubleshooting charts on the above website.

Bill Silver