Motorcycle Repair: tranny and inner primary removel, flyrite chopper, revtech motor


Question
I HAVE A 2005 FLYRITE CHOPPER. I BOUGHT IT USED WITH 200 MILES ON IT. FIRST TO GO WAS IGNITION MOD. THEN VOLTAGE REG.  IT RAN FINE FOR THE NEXT 150 MILES THEN BAM! I DOWN SHIFTED TO A STOP AND TOOK OFF TRIED TO CATCH SECOND AND NOTHING. I HAD TO PULL GEARS WITH MY HAND FOR THE NEXT 25 MILES COULDNT SHIFT WITH FOOT. BUT CAUGHT ALL GEARS IF I PULLED UP WITH FORCE BY HAND. THIS IS A REVTECH MOTOR AND 6 SPEED TRANNY WITH LESS THAN 500 MILES ON IT. REVTECH I DONT THINK WILL WARRANTY THE MOTOR AND TRANNY BECAUSE ITS NOT TRANSFERABLE THEY SAY. BY THE WAY THIS IS A OPEN PRIMARY 3 INCH BELT. I HAVE EVERYTHING REMOVED BUT INNER PRIMARY, WONT BUDGE. ALL BOLTS ARE OUT AND STARTER IS REMOVED. I CANT FIND ANYMORE BOLTS SO I FEEL IT SHOULD COME OFF BUT WONT. WHAT NEXT? ALSO SOMEONE SAID SOMETHING ABOUT THE TRANNY FORKS POSSIBLE BROKE OR NOT LINED UP. RAN FINE NOW NOTHING. IT GAVE NO SIGN OF TROUBLE. MADE A COMPLETE STOP THAN COULDNT SHIFT WITH FOOT HAD TO FORCE A BIT TO SHIFT. CLUTCH IS WORKING GREAT.

Answer
Sounds like somthing in not lined of correctly in the trans or a bent shifter fork. Either way the trans will hae to come out and be inspected.
recheck all the bolts in the inner primary. You might have missed one. Try popping it off with a screwdriver. it might be really tight.
Good luck and happy riding
Happy memorial Day
Mike