Motorcycle Repair: Evo engine cases, head gaskets, james steel


Question
Can the studs in an Evo engine case be repaired properly.These particular cases have had inserts installed and where done incorrectly.What is the proper way to repair the case,and will the repair stop this motor from blowing head gaskets and or cylinder base gaskets?

Answer
YES EVO ENGINE CASES CAN BE REPAIRED CORRECTLY. YOU FIRST HAVE TO HAVE THE CYLINDER STUD HOLE WELDED COMPLETELY UP. THEN YOU HAVE TO DECK THE ENGINE CASE WHERE THE CLINDER SITS ON COMPLETELY FLAT. THEN USE A JIMS FIXTURE TOOL THAT SLIDES OVER THE OTHER STUDS AND THEN THERE IS COLLARS THAT SLID OVER THE STUDS AND FIT IN THE JIMS TOOL AND IT ALINES THE HOLES TO BE DRILLED FOR TAPING NEW THREADS INTO THE CASE FOR THE NEW HARDENED CROME MOLY CYLINDER STUD TO BE GREEN LOCTITED INTO THE CASE AT THE CORRECT DEPTH. YOU WILL NOT BLOW ANY MORES GASKETS. YOU MUST ALSO TORQUE THE HEADS CORRECTLY. AND ALSO HAVE THE CYLINDERS BACES MACHINED COMPLETELY FLAT. AND USE JAMES STEEL GASKETS.  JOHNNY
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