Small Engines (Lawn Mowers, etc.): Tecumseh 5hp recoil starter problem, rope pulley, recoil starter


Question
The rope broke and I replaced it..took apart the recoil...now the dawgs do not want to kick out when rope is pulled.  If I put pressure on the washer or turn the washer, the dawgs come out.  any suggestions?

Answer
Hello Norb:

From your Description it Sounds like the Dawgs and Spring Assy was Assembled Incorrectly. Send me the Model and Type or Spec Numbers Off the Engine, Please. With these I can Locate the Proper Manual and Better Assist you. The Following is a Recoil Starter Repair Instruction File. Any Input/Suggestions are Appreciated. Remove the Starter Housing/Engine Cover. Remove the Old Rope, Pulley and Spring from the Blower Housing. Clean the Housing. Now Take the New Spring and Locate the Housing Lock Hole that is Usually Near the Pull Handle Hole. Slip the New Spring Into this Hole and Lock the End Onto the Pulley. Now Lock the Pulley Into the Blower Housing. Turn the Pulley in the Same Direction that it would Turn During the Starting Process. The Spring will be Pulled Into the Blower Housing as you Turn the Pulley. When the Spring is Almost All the Way Into the Housing; Hold the End with Pliers and Make Sure it Catches in the Blower Housing Lock. Once the Spring is Locked Into the Housing, then Continue Turning the Pulley in the Same Direction that the Pulley would Turn if the Rope was Turning it. Once the Pulley will Turn No More, then Reverse Direction 1 or 2 Turns and Thread the New Rope Through the Hole in the Center of the Pulley and Out the Hole in the Blower Housing. Pull the Rope Through Until it is Tight Against the Pulley. Now Tie a Slip Knot in the Rope to Hold the Pulley in Place While the Handle is Attached to the Rope. Once the Handle is Attached, Release the Slip Knot and the Rope Should Retract Into the Housing. Reassemble the Blower Housing Onto the Engine. On Some Models you May have to Install the Rope Before you Lock the Pulley in Place. If So, there is a U in the Pulley that the Rope is Held in While Turning the Pulley to Tighten the Spring. You can View a Breakdown/IPL of this Engine at this Site Addy, http://www.outdoordistributors.com/ and Select the T. Then Select Tecumseh. Then Select Don't have Part Numbers. Then Enter the Model Numbers . Then Select your Model and Download the File for Online Viewing. If you Hit a Snag or this Does Not Correct the Problem,  I am Here if You Require More Assistance. Hope this Helps. Let me Know What Happens, Please. Have a Happy Holiday Season and May the All Mighty Bless You and Yours. Be Safe and Happy. Thanks.

Good Luck

Respectfully

John

PS: I am Allowed to Answer 10 Questions a Day. If you See I am Maxxed Out, then Try Submitting your Question at or Just After 8pm EST (US). My New Day Starts then. Comments and Ratings are Greatly Appreciated. Thanks.

Respectfully

John