Small Engines (Lawn Mowers, etc.): Briggs 5hp broken pull start, rope pulley, recoil starter

Question
I have a lawn mower with a B&S 5 hp Quantum engine. The pull start is
damaged. The blade turns feely. The rope is currently half pulled out and will
move less than an inch if pulled. Someone has attempted to repair it by bashing
the top with a hammer and now the starter pulley is catching on the metal cover
on top. I need some help pulling it apart please.

Answer
Hello Shane:

You can View a Breakdown/IPL of the Engine at this Site Addy; http://www.briggsandstratton.com/maint_repair/manual_and_more/doclist.aspx?categ... and Enter the Model Numbers (XXXXXX) and the First 4 Type Numbers (XXXX) in the Appropriate Boxes and Click GO. Then Select Download PDF. You will have to Remove the Blower Housing and Repair the Damaged Housing and Rewind the Starter Recoil Spring. Once the Recoil Pulley and Spring are Removed from the Blower Housing; Straighten Out the Housing where you Hit it with the Hammer. Now Replace the Spring and the Pulley, Using the Following File. The Following is a Recoil Starter Repair Instruction File. Any Input/Suggestions are Appreciated. Remove the Starter Housing/Engine Cover. Remove the Old Rope, Pulley and Spring from the Blower Housing. Clean the Housing. Now Take the New Spring and Locate the Housing Lock Hole that is Usually Near the Pull Handle Hole. Slip the New Spring Into this Hole and Lock the End Onto the Pulley. Now Lock the Pulley Into the Blower Housing. Turn the Pulley in the Same Direction that it would Turn During the Starting Process. The Spring will be Pulled Into the Blower Housing as you Turn the Pulley. When the Spring is Almost All the Way Into the Housing; Hold the End with Pliers and Make Sure it Catches in the Blower Housing Lock. Once the Spring is Locked Into the Housing, then Continue Turning the Pulley in the Same Direction that the Pulley would Turn if the Rope was Turning it. Once the Pulley will Turn No More, then Reverse Direction 1 or 2 Turns and Thread the New Rope Through the Hole in the Center of the Pulley and Out the Hole in the Blower Housing. Pull the Rope Through Until it is Tight Against the Pulley. Now Tie a Slip Knot in the Rope to Hold the Pulley in Place While the Handle is Attached to the Rope. Once the Handle is Attached, Release the Slip Knot and the Rope Should Retract Into the Housing. Reassemble the Blower Housing Onto the Engine. On Some Models you May have to Install the Rope Before you Lock the Pulley in Place. If So, there is a U in the Pulley that the Rope is Held in While Turning the Pulley to Tighten the Spring. If you Hit a Snag or this Does Not Correct the Problem,  I am Here if You Require More Assistance. Hope this Helps. Let me Know What Happens, Please. May the All Mighty Bless You and Yours. Thanks.

Good Luck

Respectfully

John

PS: I am Allowed to Answer 10 Questions a Day. If you See I am Maxxed Out, then Try Submitting your Question at or Just After 8pm EST (US). My New Day Starts then. Thanks.

Respectfully

John