Small Engines (Lawn Mowers, etc.): 12hp Tecumseh flat head hard starting, valve spring compressor, bolens garden tractor


Question
Hi, I have an old Bolens garden tractor with a 12hp Tecumseh Model HH120-120199F  Ser 7012E The engine is very hard to turn over feels like it hits flat spots when using the electric option, or will rip cord out of your hand when cranking manually. Once started it seems to run well but if you listen close you seem to here a slight clattering noise. I have been told there is a compression relief that may not be opening but I do not ever recall seeing one on a flat head. I will be pulling apart soon to check the key way. If you could offer any other direction it would be greatly appreciatted. Thank you for your help.
kind regards
Bart

Answer
Hello Bart:

Sorry for the Delay. This Question was Located in the Question Pool and I can Only Answer Questions from the Question Pool when I am Not Answering Questions here or at the Other Site I Answer Questions at. Also, I am on Vacation and had a Few Minutes to Answer a Few Questions. You can View a Breakdown/IPL of this Engine at this Site Addy, http://www.outdoordistributors.com/ and Select the T. Then Select Tecumseh. Then Select Don't have Part Numbers. Then Enter the Model Numbers (HH120-120199F). Then Select your Model and Download the File for Online Viewing. From your Description I Suggest you Check the Valve Clearance. On this Model Engine I Usually Suggest Reseating the Valves if the Valve Clearance Requires Adjusting. The Following is a General Instruction File for Setting the Valve Clearance on Non OHV Engines. **Remove the Carburetor and the Crankcase Breather/Vent and the Valve (Stem) Cover so you have Access to the Valve Stems, Springs and Keepers. Set 1 Cylinder to TDC on the Compression Stroke. Using a Blade Style Feeler Gauge, Check the Clearances. The Intake should be .005in - .007in and Exhaust .008in - .010in. If the Feeler Gauge will Not Slide Between the Valve Tip and the Tappet, then you Must Reset the Clearances. **You Will Require a Small Engine Valve Spring Compressor to Remove the Springs and Keepers from the Valve Stems.** Some Engines Use a Valve Keeper that is like Automotive Keepers (2 Cone Shaped Keepers that Set in the Valve Retainer/Rotocoil Assembly)and the Other Style is a Slotted Retainer that is Moved (once the Valve Spring is Compressed) to the Larger Opening in the Retainer and the Retainer Slips Over the Valve Stem Tip for the Valve to be Removed. Remove the Heads. Set 1 Cylinder so the Piston is at TDC on the Compression Stroke And Check the Clearances Between the Valve Stem Tip and the Tappet. The Clearances are as Follows: Intake Valve Clearance is .005in - .007in and the Exhaust is .008in - .010in. You have to Lightly Grind the Valve Stem Tip and Place the Valve Back Into the Engine (you can Hold the Valve Seated by Hand) and Check the Clearance Until you Reach the Required Clearances. **++** For this Engine Model I Suggest you Reseat the Valves while you are Setting the Correct Valve Clearance. For this you will Need a Small Valve Seat Suction Tool. This can Usually be Purchased for $10.00us and has a Suction Cup that Hold the Valve Head so you can Turn the Valve Back and Forth and Dress up the Valve Seat. Valve Grinding Compound is Approximately $5.00us a Tube and a Tube Last the Shop About a Year. It Doesn't Take a Lot to Reseat 1 Engine.**++** Once the Valve Clearances are Reached and the Valve Seat is Nice and Dull; Re-Install the Valves on that Cylinder and Turn the Other Cylinder to TDC on the Compression Stroke and Set that Cylinders Valve Clearances.  Once that Cylinder is Set, then Re-Assemble the Engine.** If you Hit a Snag or this Does Not Correct the Problem,  I am Here if You Require More Assistance. Hope this Helps. Let me Know What Happens, Please. May the All Mighty Bless You and Yours. Thanks.

Good Luck

Respectfully

John

PS: I am Allowed to Answer 10 Questions a Day. If you See I am Maxxed Out, then Try Submitting your Question at or Just After 8pm EST (US). My New Day Starts then. Thanks.

Respectfully

John