Small Engines (Lawn Mowers, etc.): no power in kohler engine, valve spring compressor, blown head gasket


Question
kohler magnum16 on a gravely riding mower-mod m18s  spec 24589.   at the end of last season after running for 30 min the engine would keep trying to cut out and once it did but started up in 5 min.but then no problems till now.it starts and runs but not smooth or strong.it bck fires when you turn it off.can only mow in creeper gear.not enough power to mow in 2nd as normal.

Answer
Hello Roy:

What is the Cylinder Compression? From your Description it Sounds like the Valve Clearance Requires Resetting or there is a Blown Head Gasket. **Remove the Carburetor and the Crankcase Breather/Vent and the Valve (Stem) Cover so you have Access to the Valve Stems, Springs and Keepers. Set 1 Cylinder to TDC on the Compression Stroke. Using a Blade Style Feeler Gauge, Check the Clearances. Go to http://outdoorpowerinfo.com/engine_specs/kohler_valve_clearances.asp for the Proper Clearances. If the Feeler Gauge will Not Slide Between the Valve Tip and the Tappet, then you Must Reset the Clearances. **You Will Require a Small Engine Valve Spring Compressor to Remove the Springs and Keepers from the Valve Stems.** Some Engines Use a Valve Keeper that is like Automotive Keepers (2 Cone Shaped Keepers that Set in the Valve Retainer/Rotocoil Assembly)and the Other Style is a Slotted Retainer that is Moved (once the Valve Spring is Compressed) to the Larger Opening in the Retainer and the Retainer Slips Over the Valve Stem Tip for the Valve to be Removed. Remove the Heads. Set 1 Cylinder so the Piston is at TDC on the Compression Stroke And Check the Clearances Between the Valve Stem Tip and the Tappet. The Clearances are as Follows: Intake Valve Clearance is .004in - .006in and the Exhaust is .007in - .009in. You have to Lightly Grind the Valve Stem Tip and Place the Valve Back Into the Engine (you can Hold the Valve Seated by Hand) and Check the Clearance Until you Reach the Required Clearances. Once the Valve Clearances are Reached, Re-Install the Valves on that Cylinder and Turn the Other Cylinder to TDC on the Compression Stroke and Set that Cylinders Valve Clearances.  Once that Cylinder is Set, then Re-Assemble the Engine.** You can View a Breakdown of the Engine at this Site Addy; http://www.kohlerplus.com/login.asp and Select Enter as Guest. Now Select the Thumbnail of the Engine Catalog you Wish to View. If you Hit a Snag or this Does Not Correct the Problem,  I am Here if You Require More Assistance. Hope this Helps. Let me Know What Happens, Please. May the All Mighty Bless You and Yours. Thanks.

Good Luck

Respectfully

John

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Respectfully

John