How to Hard-Wire a Fuel Pump

Replacing a car's main engine control computer can be expensive, and at times a workaround is a good option if only one output circuit -- such as the one controlling the fuel pump -- is the only malfunctioning part of the computer control system. If all the other circuits are working properly (the ignition, the fuel injection and the emissions management systems), then hard-wiring the fuel pump is not only a viable, but also a safe and straightforward procedure.

Things You'll Need

  • Service manual
  • Wire cutters
  • Wire crimp
  • Toggle switch
  • Electrical tape
  • Raise the hood of the car and locate the power center. Raise the lid of the power center; under the lid, find a diagram with a listing of all the relays and fuses. Locate the fuel pump relay and remove it -- on its side is a diagram of the relay connections. Refer to the connection numbers and find, in a service manual, a listing of each connection and where it goes. Of the four connections, one comes from the engine computer and supplies a ground signal to the relay. This causes the relay to close and send power to the fuel pump.

  • Locate, in the service manual, the color of the wire that supplies a negative signal to the relay from the computer. Remove the wire harness cover that goes to the power center; locate the color of the wire and use wire cutters to snip it in half. Strip the wire back and install a wire crimp with a new section of wire that goes from the power center to the dashboard.

  • Run the sectioned wire through the firewall to the driver's dashboard area. Locate an area under the dashboard and drill a 1/2-inch hole. Mount a toggle switch in the hole. Install the wire that runs from the power center to one of the prongs of the toggle switch.

  • Cut another small section of wire and install a wire crimp connector on both ends. Install one end on the empty prong of the toggle switch, and the other end to a clean area of metal under the dashboard to complete a negative circuit.

  • Test the circuit. Turn the key on, turn the toggle switch to the "On" position, and start the car.