How to Replace the Control Arm Bush on a Toyota Hilux

The Toyota Hilux was a light truck made from 1976 to 1995. It was designed for off-road driving and reliability. The off-road ability of the Hilux is made possible in part by its control-arm suspension setup. The control arms help focus the kinetic energy of bumps into the shock absorbers. This puts the control arms under large amounts of stress; bushings are used to protect the connecting bolts. These bolts can become too soft over time, and require replacement.

Things You'll Need

  • Car jack
  • Jack stand
  • Socket wrench set
  • Screwdriver set
  • Tire iron
  • Rubber mallet
  • Replacement bushings
  • Shift the car into "park." Set the emergency brake. Jack up the corner of the car. Slide in a jackstand. Remove the wheel with your tire iron; place it to the side.

  • Place the jack under the steering knuckle; support the knuckle with the jack stand. The control arm is U-shaped; the two arms connect to the Hilux's frame. The bottom part of the U is connected to the steering knuckle. Unbolt the two back-arms from the truck's frame. Lower the jack so that the arms are no longer blocked by the supporting flanges on the frame.

  • Push the old bushings out of the arm's bolt-holes with a flathead screwdriver. If the bushings are stuck, hit the screwdriver with a rubber mallet. Do not hit the control arm itself. Cracks on a suspension-part might grow due to mechanical stresses.

  • Push the new bushings into place on the control-arm bolt holes. Slide the bolts back into place on the control-arm bolt holes. Wrench them down flush. Remove the jack and bolt the wheel back on. Lower the truck off the jack stand.