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High-Clearance Jeep Wrangler JK Exhaust - Four Wheeler Magazine

Ken Brubaker Senior Editor, Four Wheeler

If you hate the factory rear-mounted muffler on your Jeep Wrangler JK, you need to take a look at MBRP’s Off-Road Exhaust System. This bolt-on, after-cat system mounts a much smaller muffler under the center of the vehicle where it’s less likely to be damaged. The system is available in three versions; black powdercoat, aluminized steel, and T409 stainless steel, for two- and four-door JKs. (FYI, if you install the two-door version, you have to use MBRP’s Heat Shield/Charcoal Canister Relocation Kit.) An added bonus is that MBRP says this kit can improve fuel economy by 1-2 mpg and offers an increase of 9 rear-wheel horsepower and 15 lb-ft of torque.

moving Forward mbrp Exhaust Photo 38747058 Our kit contained an extension pipe, over-axle pipe, tailpipe, muffler, and four 2½-inch-diameter clamps.

We recently had the opportunity to watch a T409 system being installed on a JK four-door at Moab Offroad in Louisville, Kentucky. Here are the highlights of this easy install.

moving Forward transfer Case Photo 38747064 The first thing you have to do is remove the stock exhaust system. Begin by removing the transfer case skidplate. PhotosView Slideshow Next, remove the clamp just before the muffler on the driver-side and then remove the muffler by removing the two hangars (one on each side of the muffler) from their rubber isolators. The rest of the exhaust is removed by loosening the clamp on the extension pipe and then separating it from the rubber isolators. The new exhaust simply slides together, fastens with the clamps, and utilizes the factory rubber isolators for mounting. The last step is to reinstall the transfer case skidplate. Notice how the muffler and exhaust tubing are routed above the bottom of the frame for protection. If you want more protection for your muffler, MBRP offers a powdercoated, laser-cut skidplate made from 3⁄16-inch steel. Here’s how the rear of the JK looked after the new exhaust system was installed. Notice how the new tailpipe is tucked in close to the body to avoid damage.