E-Z Jeep Lift On A Budget - 4-Wheel & Off-Road Magazine

Rick Péwé Editor-in-Chief, 4Wheel & Off-Road

Most newbies to the off-road sport get a 4x4, and then buy bigger tires and try to make them fit. All too often this results in expensive suspension systems, lots of labor, and cut-up sheetmetal. For many that is the way to go, especially for those fabbers who can build a cool custom suspension. But what about the vast majority of wheelers who just need a bit of lift for bigger tires for better performance? That’s where we were with our long-term Rubicon JK that we treat like a lease vehicle: We can’t dent it, cut off the suspension, or anything else wild, just like many of you. But as capable as the Rubicon is in stock form, we wanted a more manly look and better performance without killing our budget.

e Z Jeep Lift On A Budget jeep Wrangler Jk Front Three Quarter Photo 43226491

The Jeep comes with LT255 BFGs that measure just shy of 32 inches on a good day. While these tires are sufficient, we really wanted some 35-inch Interco tires for the extra ground clearance. Of course that meant a suspension lift was needed for tire clearance, but we hated to lose the ride quality of the stock Rubicon.

e Z Jeep Lift On A Budget tire Comparison Photo 43413103 The Rubicon JK Wrangler comes with LT255-75R17 BFGoodrich KM Mud-Terrains, which measure just over 31 inches tall. While they’re entirely competent, we wanted a larger-diameter tire for more clearance. We chose the TrXus MT from Interco mounted on our new Birddog wheels. We tested this combo for our story “Interco Birddog Wheel” (Nov. ’12). The large offset of the wheel and 35x12.50-17 tire size gave us the look and performance we wanted.

After looking around for the best bang-for-the-buck solution, we finally picked Daystar’s 13⁄4-inch spacer lift. The Daystar kit comes with four poly pucks that fit on top of the coils, and hardware for the rear sway bar. We also opted for Daystar’s twin-tube shocks for a bit more travel. Overall the package was the easiest to install and the least initial investment. It kept the ride quality the same, and it can still be easily removed so the Jeep can be returned to stock when we send it back. We even did the work ourselves in the driveway with handtools, and after a few thousand miles took it back off. While it is a simple and straightforward install, here are a few tips and tricks to make your install a breeze.

e Z Jeep Lift On A Budget daystar Spacer Lift Photo 48457920 Daystar offers many products for a variety of 4x4s. We chose the 13⁄4-inch spacer lift for our JK for an easy, affordable boost. Prices are around $160 for the kit, which comes with four coil spring spacers and rear sway bar drops. We also added the twin-tube shocks to the package for another $160 to control the heavier tires we were installing. PhotosView Slideshow Installing the parts is super-easy but still takes a bit of time. After supporting the frame with jackstands, we took off the wheels and tires and supported the axle with a low-profile floor jack. The sway bar prevents the axle from dropping down all the way for coil removal clearance, so a quick unbolting of the sway bar relieves the pressure. The brake lines and ABS sensor lines are attached to the frame with a 10mm bolt. While they can be stretched to get the coils out, it will have to be removed to get the coils back in with the spacer. Save yourself some grief and unbolt it on both sides to start with. Factory shocks work OK with the spacer kit, but we opted for the upgraded Daystar shocks while we were at it. The lower bolt is easy to remove, but the uppers have minimum clearance on the mounting nut. Once the shock is removed the axle can be lowered far enough down with the floor jack, and the coils spring can slip right out. The suspension links and track bar stabilizes the axle so it won’t go anywhere. A dense polyurethane spacer simply slips above the coil spring and rests on the factory rubber isolator. This retains the factory spring rate so the ride remains unchanged. With the coil back in place, the floor jack can lift the axle to compress the springs. The new shocks are installed, and the brake line bolt and sway bar links reattached. The minimal lift keeps the rest of the suspension and axle components within the factory specifications, rather than having to replace drivelines and track bars like some larger lifts require. The rear suspension installation is virtually the same as the front, except the sway bar brackets unbolt from the frame. With the shocks, brake lines, and sway bar unhooked, the axle is dropped and a spacer is slipped on top of the coils spring. This type of installation of coil spacers is similar for all 4x4s that use this style of suspension. The rear sway bar is lowered by using a spacer block. The spacer is a hollow piece of tubing, so spacers for the bolts are included to prevent it from crushing. Make sure to use the supplied thread locking compound on all the bolts, including the lower shock mounting bolts, or you’ll be sorry. Ask us how we know. After the sway bar links bolt back up, the brake lines can be attached and the new shocks installed. Basic handtools, jackstands, and a floor jack make this a two-hour job if you don’t have to take pictures or write a story. The new stance of the Wrangler looks great and rides well. The ride is a bit stiffer than with the factory shocks, but we have more weight to control with the bigger tires. After two months of on- and off-road testing we loved the performance. We could clear more rocks, go through deeper mud, and cruise on the highway easier. The taller tire even helped the 4.10 gears, as First always seemed to be a bit low in our stick-shift model. After our testing we stripped off the tires, wheels, and lift so we could return the Jeep to Chrysler. We’ll bring you a long-term wrap-up of our 4x4 of the Year winner next month.