Kaboom! - Tech - Super Street Magazine

Kaboom! - Tech

It’s no secret that the K-series engine is about the hottest thing in the Honda community since sliced bread. What was once a very complicated, expensive and time-consuming engine conversion is now a fairly painless bolt-in affair. Thanks largely to the massive aftermarket support for the conversion, just about anyone can throw a K motor into their older Honda. To illustrate just how easy it is, we’ve assembled this guide on how to swap in an Integra DC chassis (so some of these steps will differ depending on which car you own) to help you on your path to K power. We’ll be focusing on the key aspects of the swap, but remember a full step-by-step guide to the conversion in its entirety, can be found in our sister publication Project Car, also currently on-sale (issue 19).

Engine Prep
Before performing any swap it’s a good idea to take care of any maintenance or upgrades while the engine is out of the car allowing for clear access to the parts.

  • Sstp 1107 01+kaboom k swap+stock manifold
  • Sstp 1107 02+kaboom k swap+old gasket
  • Sstp 1107 03+kaboom k swap+rbc manifold
  • Sstp 1107 04+kaboom k swap+flexplate
  • Sstp 1107 05+kaboom k swap+flexplate removed
  • Sstp 1107 06+kaboom k swap+new hardware
  • Sstp 1107 07+kaboom k swap+act clutch
  • Sstp 1107 08+kaboom k swap+pressure plate
  • Sstp 1107 09+kaboom k swap+lubricate pivote ball
  • Sstp 1107 10+kaboom k swap+guide input shaft
  • Sstp 1107 11+kaboom k swap+stock exhaust manifold
  • Sstp 1107 12+kaboom k swap+egr valve
  • Sstp 1107 13+kaboom k swap+remove bolt
  • Sstp 1107 14+kaboom k swap+thermostat housing
  • Sstp 1107 15+kaboom k swap+engine mount bracket
  • Sstp 1107 16+kaboom k swap+ac ps bypass
  • Sstp 1107 17+kaboom k swap+intermediate shaft
  • Sstp 1107 18+kaboom k swap+close up

Chassis Prep and Mounting
Here’s where the fun begins. Now it’s time to shoe-horn this bad boy into the car and secure it.

  • Sstp 1107 19+kaboom k swap+engine mount
  • Sstp 1107 20+kaboom k swap+spot weld cutter
  • Sstp 1107 21+kaboom k swap+drilling spot weld
  • Sstp 1107 22+kaboom k swap+pry bar
  • Sstp 1107 23+kaboom k swap+remove mount
  • Sstp 1107 24+kaboom k swap+mock up
  • Sstp 1107 25+kaboom k swap+bolted on
  • Sstp 1107 26+kaboom k swap+new engine mount
  • Sstp 1107 27+kaboom k swap+line up engine
  • Sstp 1107 28+kaboom k swap+passenger side first
  • Sstp 1107 29+kaboom k swap+install to mount first
  • Sstp 1107 30+kaboom k swap+install
  • Sstp 1107 31+kaboom k swap+line up
  • Sstp 1107 32+kaboom k swap+bolt on
  • Sstp 1107 33+kaboom k swap+mark holes
  • Sstp 1107 34+kaboom k swap+drilled
  • Sstp 1107 35+kaboom k swap+template
  • Sstp 1107 36+kaboom k swap+cut out
  • Sstp 1107 37+kaboom k swap+modify stock shifter
  • Sstp 1107 38+kaboom k swap+shifter
  • Sstp 1107 39+kaboom k swap+shifter cables
  • Sstp 1107 40+kaboom k swap+axle
  • Sstp 1107 67+kaboom k swap+hub

Plumbing
Next it’s time to take care of any fluid and air delivery.

  • Sstp 1107 42+kaboom k swap+clutch slave
  • Sstp 1107 43+kaboom k swap+running line
  • Sstp 1107 44+kaboom k swap+clutch line
  • Sstp 1107 45+kaboom k swap+fuel rail.
  • Sstp 1107 46+kaboom k swap+fuel pressure regulator
  • Sstp 1107 47+kaboom k swap+lines
  • Sstp 1107 48+kaboom k swap+fuel lines
  • Sstp 1107 49+kaboom k swap+egr block off plate
  • Sstp 1107 +kaboom k swap+heater hoses
  • Sstp 1107 51+kaboom k swap+running hose
  • Sstp 1107 52+kaboom k swap+radiator
  • Sstp 1107 53+kaboom k swap+vacuum hose

Bolt-ons and Everything else
Next we’ll take care of the hard parts and tackle the remaining small stuff.

  • Sstp 1107 54+kaboom k swap+hose
  • Sstp 1107 55+kaboom k swap+vacuum line
  • Sstp 1107 56+kaboom k swap+header
  • Sstp 1107 57+kaboom k swap+bolt on header
  • Sstp 1107 58+kaboom k swap+throttle body plate
  • Sstp 1107 59+kaboom k swap+throttle body
  • Sstp 1107 60+kaboom k swap+throttle cable
  • Sstp 1107 61+kaboom k swap+intake
  • Sstp 1107 62+kaboom k swap+air filter
  • Sstp 1107 63+kaboom k swap+engine harness
  • Sstp 1107 64+kaboom k swap+harness
  • Sstp 1107 65+kaboom k swap+hondata ecu
  • Sstp 1107 66+kaboom k swap+wire harness
  • Sstp 1107 67+kaboom k swap+fuel pump wire
  • Sstp 1107 68+kaboom k swap+fuel pump wire harness
  • Sstp 1107 69+kaboom k swap+oil
  • Sstp 1107 70+kaboom k swap+finished product

Where can I find this install in Project Car?
Are you looking for more info to help finish your K-swap? The full process has been documented step-by-step by the fellas at Project Car in issues 19 (Engine Prep, Chassis Prep and Mounting) and 20 (Plumbing, Bolt-Ons and Everything else).

Sources:
ACT Clutch 661.940.7555, advancedclutch.com
BLOX 510.440.1605, bloxracing.com
DC Sports 626.968.5147, dcsports.com
FUELAB 217.324.3737, fuelab.com
Hasport Performance 602.470.0065, hasport.com
Honda of Thousand Oaks Parts 888.769.4982, hondaofthousandoaks.com
Hondata 310.782.8278, hondata.com
KOYORAD koyoradracing.com
K-Tuned 877.958.8633, k-tuned.com
Royal Purple 281.354.8600, royalpurple.com
RPM Auto Parts 714.957.2741, rpmautoparts.com
Rywire 240.479.9473, rywire.com
Two Step Motorsports 323.569.3126