Small Engines (Lawn Mowers, etc.): Honda GC160 gas leak, honda gc160, internal passages

Question
I have a pressure washer that has a honda GC160 engine.  It sat over the winter and I fire it up now and gas is leaking from somewhere around the carb.  I pulled it apart and the gaskets look fine, the hoses are tight but it appears to be coming from somewhere around the carb on the air filter side?  The engine will run but spit gas out.  Is there any way the fuel pump is causing this, i inspected it but it didn't look cracked?  Should i start with new gaskets?

Answer
Hello Matt:

From your Description it Sounds like the Carburetor Needle Valve is Not Seating Correctly and Flooding the Carburetor. You can View a Breakdown/IPL of the Mower/Engine at this Site Addy, http://hayward.arinet.com/scripts/EmpartISAPI.dll?MF&app=ASP&lang=EN&TF=Mainfram... and Select the Catalog American Honda. Select the Engine File and then Select your Model from the List Provided. I Suggest you Soak and Clean the Carburetor. The Following is a General Instruction File for Carburetor Cleaning. Even though the Carburetor Looks Clean, the Internal Passages May be Restricted with Varnish that Gas Causes to Build Up over Time. I Suggest you Make Sure the Gas is Free Flowing to the Carburetor Inlet Port. If the Gas is Free Flowing to the Inlet Port, then  **Remove, Disassemble and Soak the Carburetor Overnight in Carburetor Cleaner (I Use Gunk). I have Found that Most People can Use a Breakdown/IPL and Disassemble the Carburetor Enough for Proper Cleaning. You Only have to Remove the Bowl (if Applicable), Float Pin (if Applicable), Float (if Applicable)  and Needle Valve and Any Adjustment Screws that Go Into the Carburetor Body. The Welch Plugs Do Not have to be Removed. Then Soak the Carburetor Body and Parts in a 1 Gallon Can of Gunk Carburetor Cleaner Overnight. The Can has a Parts Tray Inside it for the Small Parts. Once the Carburetor and Parts are in the Cleaner, you can Replace the Lid for Safety and to Prevent Accidental Spillage. Then Blow Out the Passages with Compressed Air.*** (Do Not Use High Pressure Air for the Zama Carburetors, they have Check Valves for the Primer and these are Usually Blown Out of the Carburetor if Not Careful. Allow the Zama Carburetor to Set on a Drip Pan and Dry)***. Install New Parts if Required.** If you Hit a Snag or this Does Not Correct the Problem,  I am Here if You Require More Assistance. Hope this Helps. Let me Know What Happens, Please. May the All Mighty Bless You and Yours. Thanks.

Good Luck

Respectfully

John

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Respectfully

John