How to Replace the Front Disc Brakes on a Ford E-250

Regardless of whether you have cheap brake pads on your Ford E-250 or the so-called lifetime brakes, there will be some point in time where you will have to change the front disc brakes. Brakes have a built-in piece of metal that is there to warn you when the brakes are nearing the end of their useful life by emitting a squealing sound. However, you should not depend on that to tell you when they need to be changed. Your brakes should be inspected on a regular basis, such as every two to three months.

Things You'll Need

  • Replacement brake pads
  • Wire ties
  • C-clamp
  • Automobile jack
  • Jack stand
  • Metric socket set
  • Wheel chocks
  • Park the van on a level surface and place wheel chocks behind the rear wheels.

  • Raise the front of the van on the side that you will start on first with a jack.

  • Remove the wheel then place a jack stand under the frame near the jacking point. Position the jack stand as close to the frame as possible.

  • Detach the caliper with the proper-sized socket and ratchet. The guide pins are located on the backside of the caliper.

  • Remove the brake pads from the caliper by sliding them out of the front of the caliper.

  • Push the caliper piston back into the caliper housing using one of the old brake pads as a surface and twist the screw into the C-clamp until the piston seats itself.

  • Install the new brake pads by sliding them into the front of the caliper, locking them into place with the clips attached to the pad.

  • Place the caliper back into the caliper support and lock it into place by tightening the caliper guide pins with the proper-sized socket and ratchet.

  • Remount the wheel and remove the jack stand.

  • Lower the van to the ground and repeat the process on the other wheel.

  • Depress the brake pedal five to six times before you drive the van to be sure the piston seats itself properly against the brake pads.