How to Patch a Cracked Exhaust Pipe

A crack in the exhaust in your car can potentially hinder the safe evacuation of fumes and chemicals from your engine. Although often a cracked exhaust is not a major danger, it is really not a clever idea to risk it getting worse, or you could find smoke and fumes entering the body of your car. With a little know-how, it is possible to cover the crack on your exhaust pipe in no time at all.

Things You'll Need

  • Tin can
  • Tin snaps
  • Wire brush
  • Hose clamp
  • Clean the crack in your exhaust pipe using a wire brush in order to remove dirt and rust which may hinder the repair process.

  • Remove the top and bottom from a tin can so you are left with the basic tubular shell of the tin can. Use a normal can opener and an empty food tin, and obviously remove any labeling on the can.

  • Wash the can out thoroughly with hot, soapy water and allow it to dry before you move onto the next step of the repair process.

  • Cut a straight line through the can with a pair of tin snips so it is now possible to increase or decrease the radius of the tin can tube

  • Put a metal hose clamp on either side of the crack in the exhaust you are repairing. You need to make it secure, but don't tighten down.

  • Slide your tubular tin can over the hole in the exhaust and squeeze the can until it's tight around the exhaust, covering the crack in the exhaust.

  • Slide the hose clamps over both ends of the tin can before tightening the clamps down with a flat head screwdriver.