Currie Enterprises Fortified 9 Jeep Wrangler Axle - Four Wheeler Magazine

Sean P. Holman Contributor

One of the most intriguing new axle options on the market is the Currie F9, a fabricated 9-inch drop-out axle that boasts strength, quality, and style. Each Currie F9 is fabricated from scratch with precision and can be custom ordered for any application.

currie Fortified 9 Axle fully Assembled F9 Axle Photo 28332394

Why a 9-inch over a Dana axle? The F9 is stronger than a standard Dana 44 and lighter than a Dana 60, while still offering excellent ground clearance at all pinion angles. And with a drop-out center section, customers can use high- or low-pinion third members.

The F9 fabbed housing far surpasses the strength of stamped 9-inch housings and features a 3/16-inch-thick Hi-Form 50 steel body with a 3/8-inch-thick Hi-Form 50 steel third member mounting surface. It is sized to accept specially machined 3- or 31/4-inch diameter axletubes with a 1/4-inch wall thickness. These machined axletubes lock the tubes to the housing during production, where they are welded on all sides for strength. As part of the quality control process, all welds are pressure tested against leaks. Back brace kits are also available for customers requiring the ultimate in strength.

currie Fortified 9 Axle f9 Axles Photo 32518578 This customer chose front and rear F9s for his JK. The rear axle has the optional back brace added to it and these axles were powdercoated prior to assembly. Because of their construction, the F9 is very bracket friendly, enabling brackets (or bracing) to be welded anywhere on the housing.

For those looking for a direct replacement solution, the F9 is available from Currie in ready-to-bolt-on form for the Jeep Wrangler JK and TJ. The JK axles are 66 inches wide and come complete with Currie's heavy-duty JK brackets, the 3-inch axletubes, beefier axle bearings, and accept all of the factory disc brake hardware, as well as ABS and ESP sensors. In addition, they also come with Currie's 35-spline rear axleshafts (35-spline fronts are an option), which are dual drilled to accept either the stock 5 on 5-inch bolt-pattern or the more common 5 on 51/2-inch pattern. Axles feature wheel studs, ABS tone rings, and axle bearings pressed on, as well as the bearing retainer plates. When ordering an F9 JK axle, the only part needed to complete the assembly is your choice of a high- or low-pinion third member.

We were recently invited to document the assembly of Currie's F9 axles at Off Road Evolution in Fullerton, California, where a customer's Jeep was undergoing a radical axlectomy. With the stock axles headed out to the salvage pile, the owner of this JK chose front and rear Currie F9s. These F9 housings utilize Off Road Evolution brackets and were powdercoated prior to our install. Check out what goes in to assembling the Currie F9 axles.

currie Fortified 9 Axle heavy Duty Brackets Photo 32518560 The JK F9 comes with Currie's heavy-duty JK suspension brackets, making direct bolt-in installation a breeze with most suspension systems.

What's It Cost?
As of this writing, Currie has the standard front JK F9 that reuses the factory knuckles listed for $3,499.95 and the standard rear JK F9 listed for $1,899.95. Buyers can opt to beef the axle housing even further with the additional of the back brace, or choose other options, such as the 35 spline Extreme Duty axle upgrade or 1-ton F9 front housings at additional cost. Remember that all F9 housings will require high- or low-pinion third members to be complete.

PhotosView Slideshow The owner of this vehicle chose 5.29 gears and ARB Air Lockers to fill both axles.
The F9 housing will accept either high- or low-pinion center sections; in this case, the rear is a Currie 9+ low pinion and the front is a 9+ high pinion.
Arguably the best feature of a 9-inch style axlehousing is the ability to assemble the center sections and set up the gears on the bench.
PhotosView Slideshow Here the completed third member is ready to be installed in to the axlehousing. Note the ARB air line.
With the studs pressed in to place, the third member was ready to be mated to the axlehousing.

Next, the third member was seated and the mounting bolts were tightened down to spec.
PhotosView Slideshow With the third member in place, the new 35-spline Currie axles were ready to be installed. You can see that these axleshafts were mated to the JK disc brake assemblies before installation in to the F9 housing.
Visible in this photo is the ABS toner ring. Because the F9 axles reuse the JK brakes and ABS sensors, your JK's ESP and ABS systems will function as if you still had stock axles under your rig.
Next, the factory brake rotors were installed, just about completing the rear axle assembly.
PhotosView Slideshow The front axle assembly is almost identical to the rear, with the additional step of mounting the ball joints and steering knuckles.

Also note that the front axlehousing uses an inner axle seal, something not present on the rear axle and sometimes overlooked by home installers.
The completed Currie F9 axle is a thing of beauty, and this one is ready to live its new life under a Wrangler JK.