Installing AEM EMS-4: Continued - Project Car Magazine

Ssts 1120 01+installing aem ems 4+cover   |   Installing AEM EMS-4: Continued

The Ignition

Ssts 1120 60+installing aem ems 4+igniter   |   46 As previously mentioned, we decided to ditch the stock SR20DE distributor and upgrade to an SR20DET DIS system. In order to do this, we had to wire in an igniter. This one came from a ‘95 USDM Infiniti Q45, which interchanges with the JDM SR20DET. If grabbing one from the junkyard, don’t forget the pigtails.
  • Ssts 1120 61+installing aem ems 4+igniter wires
  • Ssts 1120 62+installing aem ems 4+pin order
  • Ssts 1120 63+installing aem ems 4+wired igniter
Ssts 1120 64+installing aem ems 4+input wires   |   49 Wiring the input side of the igniter is just as simple. The EMS-4 harness provides a wire for each coil (IGN1 through IGN4) and even supplies the power and ground wires.
  • Ssts 1120 65+installing aem ems 4+input order
  • Ssts 1120 66+installing aem ems 4+igniter ground wire
  • Ssts 1120 67+installing aem ems 4+ground wire connected
Ssts 1120 68+installing aem ems 4+coil pack wire   |   51 The blue/red wire feeds power to the coil packs. It’ll connect with the red “COIL PWR” wire from the harness.
  • Ssts 1120 69+installing aem ems 4+plugs
  • Ssts 1120 70+installing aem ems 4+crimp
  • Ssts 1120 71+installing aem ems 4+capped
  • Ssts 1120 72+installing aem ems 4+quick disconnect
  • Ssts 1120 73+installing aem ems 4+coil pack harness
  • Ssts 1120 74+installing aem ems 4+connected

The Power Center

  • Ssts 1120 75+installing aem ems 4+aftermarket fuse box
  • Ssts 1120 76+installing aem ems 4+wired
  • Ssts 1120 77+installing aem ems 4+battery terminal
Ssts 1120 78+installing aem ems 4+fuse   |   58 As an added measure of safety, a gigantic fuse was added inline to protect the circuit.
  • Ssts 1120 79+installing aem ems 4+ground bolted
  • Ssts 1120 80+installing aem ems 4+battery wires
  • Ssts 1120 81+installing aem ems 4+wired fuse board

The Output Relays

  • Ssts 1120 82+installing aem ems 4+external relays
  • Ssts 1120 83+installing aem ems 4+same plug
  • Ssts 1120 84+installing aem ems 4+relay wires
  • Ssts 1120 85+installing aem ems 4+wire relays
  • Ssts 1120 86+installing aem ems 4+ignition switch
  • Ssts 1120 87+installing aem ems 4+connected wire fuse board
  • Ssts 1120 88+installing aem ems 4+fuel pump wires
  • Ssts 1120 89+installing aem ems 4+cooling fan wire
  • Ssts 1120 90+installing aem ems 4+capped
  • Ssts 1120 91+installing aem ems 4+engine wire
  • Ssts 1120 92+installing aem ems 4+ignition switch
  • Ssts 1120 93+installing aem ems 4+ignition switch ground

The Map Sensor and Vacuum Manifold

Ssts 1120 94+installing aem ems 4+blox vacuum   |   70 Because our open velocity stack ITB setup does not have a plenum, getting a stable vacuum signal for the MAP sensor and the brake booster can be challenging. Not having the time to fabricate something, we decided to try out BLOX’s new vacuum distribution block. The fact that it was designed for distributing vacuum on a Honda B-series engine didn’t stop us. After all, the fun part of building cars is finding ways to adapt and improvise.
  • Ssts 1120 95+installing aem ems 4+fittings
  • Ssts 1120 96+installing aem ems 4+map instructions
  • Ssts 1120 97+installing aem ems 4+adapter
  • Ssts 1120 98+installing aem ems 4+sensor
  • Ssts 1120 99+installing aem ems 4+map wires
  • Ssts 1120 100+installing aem ems 4+vcc wires
Ssts 1120 101+installing aem ems 4+finished wire   |   75 Connect the red VCC wire to the sensor’s red wire, the black sensor ground wire to the black wire and the white signal wire to the green wire.
  • Ssts 1120 102+installing aem ems 4+vacuum connector
  • Ssts 1120 103+installing aem ems 4+hard line
  • Ssts 1120 104+installing aem ems 4+90 degree
  • Ssts 1120 105+installing aem ems 4+ends
  • Ssts 1120 106+installing aem ems 4+ports
  • Ssts 1120 107+installing aem ems 4+outer cylinders

The Optional Sensors

  • Ssts 1120 108+installing aem ems 4+knock sensor
  • Ssts 1120 109+installing aem ems 4+knock wires
  • Ssts 1120 110+installing aem ems 4+connected knock wires
Ssts 1120 111+installing aem ems 4+air control   |   84 The EMS-4 is capable of running the factory Nissan idle control valve through one of its PWM capable GPIO outputs (GPIO 5 through GPIO8). Here we’ve got the pink wire for GPIO8 connected to the black/yellow wire leading to the factory AAC (auxiliary air control) valve and the red “SPARE POWER” wire running to the valve’s blue power wire.
  • Ssts 1120 112+installing aem ems 4+connected aac
  • Ssts 1120 113+installing aem ems 4+speed sensor
  • Ssts 1120 114+installing aem ems 4+o2 wires
Ssts 1120 115+installing aem ems 4+o2 kit   |   86 The harness makes it super simple to wire in an AEM wideband kit (shown in the second image) as it provides power, ground, AFR input and sensor ground. The only two remaining wires to connect are for 12V switch power and illumination.

Connecting The EMS-4

Ssts 1120 116+installing aem ems 4+mount ecu   |   87 With the harness fully wired, it’s time plug in the ECU.
  • Ssts 1120 117+installing aem ems 4+usb cable
  • Ssts 1120 118+installing aem ems 4+connect computer
  • Ssts 1120 119+installing aem ems 4+tuning