GMC Repair: 2002 5.3L (L59) FlexFuel Intake Bolt Tightening Seq., fastener torque, gmc yukon


Question
I have a 2002 Tahoe with a 5.3L FlexFuel engine (VIN "Z") with a failing intake gasket.  Is the intake removal and installation procedure the same as in your response to 2003 gmc yukon on 12/23/2007?  Are the torque specs the same?  Can you post the proper intake bolt tightening sequence?
Thanks

Answer
Hi
Removal process same.
here is the torque specs.
Install new intake manifold gaskets (1) to the intake manifold.
Install the intake manifold.
Apply a 5 mm (0.20 in) band of threadlock GM U.S. P/N 12345382, Canada P/N 10953489, or equivalent to the threads of the intake manifold bolts.
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
Install the intake manifold bolts. Tighten

Tighten the intake manifold bolts a first pass in sequence to 5 N·m (44 lb in).
Tighten the intake manifold bolts a final pass in sequence to 10 N·m (89 lb in).

********Since I cannot post pics, here is the bolt location**********

Passenger side (PS) THEN BOLT # FROM FRONT
Drivers side (DS)   THEN BOLT # FROM FRONT

PS #3
DS#3
DS#4
PS#2
PS#4
DS#2
DS#1
PS#5
DS#5
PS#1

If unclear, please follow post back and I'll try to clarify again.


I Hope this helps
Pawl