Chrysler Repair: Transmission problems, powertrain control module pcm, powertrain control module


Question
I own a 2005 Chrysler 300 Touring RWD and I recently started to experience rough shifting.  Too make a long story short, water was in my transmission so the tech recommended flushing the transmission.  This helped with the shifting but it still does not shift completely smooth so the tech recommended driving the car for about 500-1000 miles to burn the moisture that is trapped.

My question is:  Do you think that is a fair scope and is it possible that I may have some serious damage too the trans due too the water and what would you suggest my next step to try and resolve this issue.

Answer
tsb#1

NUMBER: 21-012-06 REV. B
GROUP: Transmission
DATE: October 3, 2006


This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise, without written permission of DaimlerChrysler Corporation.
THIS BULLETIN SUPERSEDES TECHNICAL SERVICE BULLETIN 21-012-06 REV. A,
DATED JUNE 15, 2006, WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL
REVISIONS ARE HIGHLIGHTED WITH **ASTERISKS** AND INCLUDES THE
ADDITION OF 3.5L MODELS FOR THE 2006 MODEL YEAR.
THE StarSCAN® FLASH FILES FOR THIS BULLETIN MUST BE RETRIEVED FROM
THE INTERNET.
UPDATE CD 6.05 WAS THE LAST CD TO CONTAIN FLASH FILES FOR StarSCAN®.
StarSCAN® SOFTWARE LEVEL MUST BE AT RELEASE 7.02 OR HIGHER FOR THIS
BULLETIN.
StarMOBILE® STANDALONE DOES NOT SUPPORT THIS FLASH RELEASE.
SUBJECT:
Flash: 1 - 2 Upshift Shudder or Rough Shift
OVERVIEW:
This bulletin involves checking the 2 - 4 Clutch Volume Index (CVI) and if necessary
selectively erasing and reprogramming the Powertrain Control Module (PCM) with new
software and then performing a Quicklearn to reset the CVI.
MODELS:
2005 - 2006 (LX/LE) 300/Charger/Magnum (Includes International
Markets)
NOTE: This bulletin applies to all 2005 models with a 2.7L or 3.5L engine and 42RLE
transmission (Sales Code EER or EGG with DG6) and 2006 LX models
equipped with a 2.7L engine and 42RLE transmission (Sales Code EER and
DG6) built prior to April 4, 2006 (MDH0404XX) or 2006 LE models equipped
equipped with a 2.7L engine and 42RLE transmission (Sales Code EER and
DG6) built prior to April 5, 2006 (MDH0405XX) ** and all 2006 models
equipped with a 3.5L engine and 42RLE transmission (Sales Code EGG with
DG6)**.
SYMPTOM/CONDITION:
The customer may experience rough 1 - 2 upshifts or vehicle shudder.
NUMBER: 21-012-06 REV. B
GROUP: Transmission
DATE: October 3, 2006


DIAGNOSIS:
Using a Scan Tool (StarSCAN®) with the appropriate Diagnostic Procedures available in
TechCONNECT, verify all engine systems are functioning as designed. If DTC's are
present record them on the repair order and repair as necessary before proceeding further
with this bulletin.
Using the StarSCAN® read the transmission 2 - 4 Clutch Volume Index value. If the CVI
value is low (30 or below) proceed with the Repair Procedure. If the CVI is above 30,
further diagnosis may be required.
PARTS REQUIRED:
Qty. Part No. Description
1 04275086AB Label, Authorized Modification
SPECIAL TOOLS / EQUIPMENT REQUIRED:
NPN Battery Charger
CH9401 StarSCAN® Tool
CH9404 StarSCAN® Vehicle Cable
CH9409 StarSCAN® Documentation Kit
CH9410 StarSCAN® Ethernet Cable, 12 ft.
CH9412 StarSCAN® Software Update Device Kit
TechCONNECT PC or equivalent
REPAIR PROCEDURE - USING THE INTERNET TO RETRIEVE THE FLASH FILE:
NOTE: When performing this Repair Procedure, the software release level in the
StarSCAN®; must be programmed with 7.02 level software or higher. The
software release level is visible in the blue header at the top of the
StarSCAN® screen.
NOTE: The StarSCAN® diagnostic scan tool fully supports Internet connectivity.
However, to take advantage of this feature you must first configure the
StarSCAN® for your dealership's network. Make sure the StarSCAN® is
configured to the dealership's network before proceeding. For instruction on
setting up your StarSCAN® for the dealer's network refer to either:
“DealerCONNECT > Service > StarSCAN and StarMOBILE tools > Online
Documentation”, or refer to the StarSCAN® Quick Start Networking Guide.
The StarSCAN® Quick Start Networking Guide is also available on the
www.dcctools.com website under the "Download Center".
NOTE: If this flash process is interrupted/aborted, the flash should be restarted.
21-012-06 REV. B -2-

1. Install a battery charger and verify that the charging rate provides approximately 13.5
volts. Set the battery charger to continuous charge. Do not allow the charger to time
out during the flash process. Remove the charger from the battery when the flash
process is complete.
2. Connect the CH9410 StarSCAN® ethernet cable to the StarSCAN® and the dealer's
network drop.
3. Connect the CH9404 StarSCAN® vehicle cable to the StarSCAN® and the vehicle.
4. Power ON the StarSCAN®.
5. Retrieve the old PCM part number. Using the StarSCAN® at the “Home” screen:
a. Select “ECU View”
b. Touch the screen to highlight the appropriate ECU in the list of modules.
c. Select “More Options”
d. Select “ECU Flash”
e. Record the part number at the top of the “Flash PCM” screen for later reference.
f. Select “Browse for New File”. Follow the on screen instructions.
g. Select “Download to Scantool”.
h. Select “Close” after the download is complete, then select “Back”.
i. Highlight the listed calibration.
j. Select “Update Controller”. Follow on screen instructions.
k. When the update is complete, select “OK”.
l. Verify the part number at the top of the “Flash PCM” screen has updated to the new
part number.
NOTE: Due to the PCM programming procedure, a DTC may be set in other modules
(TCM, BCM, MIC, SKREEM, etc.) within the vehicle, if so equipped. Some
DTC's may cause the MIL to illuminate. From the “Home” screen select
“System View”. Then select “All DTCs”. Press “Clear All Stored DTCs” if
there are any DTCs shown on the list.
6. Using the StarSCAN® make sure all DTC's are cleared then perform a quicklearn
procedure to “relearn” all the transmission parameters prior to returning the vehicle to
the customer.
NOTE: The following step is required by law when reprogramming a PCM and/or
TCM.
7. Type the necessary information on the “Authorized Modification Label” p/n
04275086AB and attach near the VECI label (Fig. 1).
-3- 21-012-06 REV. B