QuestionQUESTION: got a 5 hp briggs and stratton that i took off a tiller and made a go cart with. i now have more money in the engine than its worth ( new gas tank carb valves and on and on) i have it all put together and starts very good when cold and runs well as soon as it gets warm things change and if the engine dies it floods and wont start again for 15 or 20 min. mod# 135202 0119-01
ANSWER: Hello Derek:
>>Was the Valve Clearances Set COrrectly?
>>The Following is a Basic Instruction File for Setting the Valve Clearances on Non OHV Engines. If you Provided me with the Correct Make and Model of the Engine then the Specifications are Included. If Not I May be Able to Provide the Specifications if you Supply me the Make and Model Numbers.
>>The Most Common Clearances are Listed for this Engine in the Following File. Thanks. Any Input is Appreciated.
>>On this Model Engine I Usually Suggest Reseating the Valves if the Valve Clearance Requires Adjusting.
>>**Remove the Carburetor and the Crankcase Breather/Vent and the Valve (Stem) Cover so you have Access to the Valve Stems, Springs and Keepers.
>>Set 1 Cylinder (on Twin Cylinder Engines) to TDC on the Compression Stroke. Using a Blade Style Feeler Gauge, Check the Clearances. The Intake should be .005in - .007in and Exhaust .009in - .011in. If the Feeler Gauge will Not Slide Between the Valve Tip and the Tappet, then you Must Reset the Clearances.
>>**You Will Require a Small Engine Valve Spring Compressor to Remove the Springs and Keepers from the Valve Stems.** Some Engines Use a Valve Keeper that is like Automotive Keepers (2 Cone Shaped Keepers that Set in the Valve Retainer/Rotocoil Assembly)and the Other Style is a Slotted Retainer that is Moved (once the Valve Spring is Compressed) to the Larger Opening in the Retainer and the Retainer Slips Over the Valve Stem Tip for the Valve to be Removed.
>>Remove the Heads.
>>Set 1 Cylinder so the Piston is at TDC on the Compression Stroke And Check the Clearances Between the Valve Stem Tip and the Tappet. The Clearances are as Follows: Intake Valve Clearance is .005in - .007in and the Exhaust is .009in - .011in.
>>You have to Lightly Grind the Valve Stem Tip and Place the Valve Back Into the Engine (you can Hold the Valve Seated by Hand) and Check the Clearance Until you Reach the Required Clearances.
>>**++** For this Engine Model I Suggest you Reseat the Valves while you are Setting the Correct Valve Clearance. For this you will Need a Small Valve Seat Suction Tool. This can Usually be Purchased for $10.00us and has a Suction Cup that Hold the Valve Head so you can Turn the Valve Back and Forth and Dress up the Valve Seat. Valve Grinding Compound is Approximately $5.00us a Tube and a Tube Last the Shop About a Year. It Doesn't Take a Lot to Reseat 1 Engine.**++**
>> Once the Valve Clearances are Reached and the Valve Seat is Nice and Dull; Re-Install the Valves on that Cylinder and Turn the Other Cylinder to TDC on the Compression Stroke and Set that Cylinders Valve Clearances.
>>Once that Cylinder is Set, then Assemble the Engine.**
>>Was the Carburetor Mixture Screw Set Correctly?
>>The Following is the Instruction File for Setting the Air Mixture Screws. Any Input is Appreciated. The Procedure is the Same for 1 or 2 Mixture Screws, Just Use the Instruction File and Skip Over the Section with the Missing Mixture Screw ( Usually the H Mixture Screw).
>>Now Setting the Air Mixture Screws:
>>****Turn the Idle Air (L) and Main Air (H) Mixture Screws In Until SNUG **Do Not Jam** Then Reverse Both Screws 1 1/2 Turns. Set the Throttle Full Open, Start the Engine.
>>Turn the Main Air (H) Mixture Screw Clockwise Until Proper Revs are Obtained. **Carefully Use your Finger and Move the Governor Arm to Rev the Engine (on Chainsaws and Trimmers Use the Trigger to Rev the Engine) Until you Reach Max RPMs (on Chainsaws and Trimmers, the RPMs are Not Set to MAX. Set to Max and then Reverse the Setting Screw 1/4 or 1/2 Turn. If the H Mixture Screw is Set too High; the Engine will be Starved for the Oil in the Gas and Damage the Piston and Jug/Cylinder) and the Engine is Running Proper at Full Throttle Up a Grade and for Chainsaws and Trimmers they Do Not Bog Down Under a Load. Occasionally you May have to Turn this Counter Clockwise to Achieve the Proper Revs.**
>>Now Allow the Engine to Idle. Set the Engine Idle Screw (Not Idle Air) so the Engine will Stay Running if Required.
>>Now Set the Idle Air (L) Mixture Screw so there is No Hesitation when Rapidly Throttling from Idle to Full Throttle. Reset the Engine Idle if Required.****
>>Is the Spark Plug Firing when the Engine Will Not Restart Warm?
>>As Always, If you Hit a Snag or this Does Not Correct the Problem, I am Here if You Require More Assistance. Hope this Helps. Let me Know What Happens, Please. I Hope you Had a Happy Holiday and May the All Mighty Bless You and Yours. Be Safe and Happy. Thanks.
Good Luck
Respectfully
John
PS: I am Allowed to Answer 10 Questions a Day. If you See I am Maxxed Out, then Try Submitting your Question at or Just After 8pm EST (US). My New Day Starts then. Comments and Ratings are Greatly Appreciated. Thanks.
Respectfully
John
---------- FOLLOW-UP ----------
QUESTION: thank you for gettin back to me, i didnt mention in my first question but i have the briggs l head manule and have already lapped the valves my carb is the pulsa jet fixed jet carb and i dont think its a bad casting cuz this one is new and the old carb did the same thing. i set both valves at the min .005 and .009, springs are new too.
AnswerHello Again Derek:
>>Is the Coil Firing when the Engine will Not Restart?
>>Is the Spark Plug Wet when the Engine will Not Restart?
>>Have you Checked the Gas Tank Cap?
>>Is the Cap Venting the Tank Correctly?
>>Thanks.
Respectfully
John
PS: I am Allowed to Answer 3 Questions a Day. If you See I am Maxxed Out, then Try Submitting your Question at or Just After 8pm EST (US). My New Day Starts then. Comments and Ratings are Greatly Appreciated. Thanks.
Respectfully
John
