Small Engines (Lawn Mowers, etc.): White Smoke / Gas in Oil, blown head gasket, crankcase oil

Question
John:

I am trying to repair a murray tractor for my church.   It is a murray 40715x99A with a techumseh OHV145 203803A/5345 S.

It is blowing white smoke and gas out of the muffler.   It also runs pretty rough.   I checked the oil, and there is gas in the oil.

I want to check the crankcase vent, but I cannot find a schematic of where it is located.   Any tips in troubleshooting, or pointers would be appreciated.

Thanks,
Tom

Answer
Hello Tom:

From your Description it Sounds like the Carburetor Float Needle Valve is Not Seating Correctly and Flooding the Engine. This has Become a Common Problem with the Carburetor on Todays Small Engines. The Following is an Instruction File I Made for this Repair. Any Input Concerning the File is Appreciated. Depending on the Engine Model, Usually the Gas in the Crankcase Oil or White Smoke is Caused by the Carburetor Float Needle Valve Not Seating Properly and Allowing the Gas to Flood the Carburetor and Engine. Then the Gas Seeps by the Rings and Enters the Crankcase and Contaminates the Crankcase Oil. The Smoking is Caused Not Only by the Flooded Crankcase but can be Caused by 1 of the Following; a Bad Diaphragm in the Fuel Pump, a Blown Head Gasket between the Cylinder and Push Tube Galley, the Crankcase Vent Stuck/Frozen/Broken or the Carburetor Flooding the Engine. 1- Clean the Carburetor and Replace the Float Needle Valve (and Seat if this Model has One). A-  **Remove, Disassemble and Soak the Carburetor Overnight in Carburetor Cleaner (I Use Gunk). I have Found that Most People can Use a Breakdown/IPL and Disassemble the Carburetor Enough for Proper Cleaning. You Only have to Remove the Bowl (if Applicable), Float Pin (if Applicable), Float (if Applicable)  and Needle Valve and Any Adjustment Screws that Go Into the Carburetor Body. The Welch Plugs Do Not have to be Removed. Then Soak the Carburetor Body and Parts in a 1 Gallon Can of Gunk Carburetor Cleaner Overnight. The Can has a Parts Tray Inside it for the Small Parts. Once the Carburetor and Parts are in the Cleaner, you can Replace the Lid for Safety and to Prevent Accidental Spillage. Then Blow Out the Passages with Compressed Air. Install New Parts if Required.** If the Carburetor Float Needle is Good, then; 2- Block the Outlet Port and Pull a Vacuum on the Fuel Pump. If it Holds Vacuum, then it is Good. If Not, then the Diaphragm is Busted and the Pump Requires Replacing.  If the Fuel Pump is Good, then Check the Crankcase Oil for Gas Contamination. If the Crankcase Oil is Contaminated, then Drain and Refill the Crankcase Oil with Fresh Oil. 3- **If the Mower has a Manual Gas Shut Off Valve:  Check the Manual Cut Off Valve and Make Sure it is Cutting Off the Gas Flow to the Carburetor. A- If Not Stopping the Gas Flow, then Replace the Valve. B- If the Mower Does Not have a Manual Cut Off Valve: Install a Manual Cut Off Valve and Turn Off the Gas Flow when the Engine is Not in Use.** 4- If the Valve is Good or has Been Installed, then Remove the Cylinder Head. On the OHV Engines the Head gasket will Blow Between the Cylinder and the Push Tube Galley. This Allow Oil to be Sucked Into the Cylinder from the Crankcase and the Extra Oil is Just Enough to Cause the White Smoke. 5- Check the Crankcase Breather and Make Sure it is Clean and Operating Properly. 6- If the Crankcase Breather Sticks, then Oil is Pulled from the Crankcase into the Carburetor Throat and this Causes the White Smoke. 7- If the Crankcase Oil is Good, then Check the Gas Tank Cap and Ensure it is Venting the Tank. 8- Some of these Mowers have a Pickup Tube. Remove the Pickup Tube and Ensure the Tube Screen/Filter is Clean and the Tank Does Not have Trash in it. You can View a Breakdown/IPL of this Engine at this Site Addy, http://www.outdoordistributors.com/ and Select the T. Then Select Tecumseh. Then Select Don't have Part Numbers. Then Enter the Model Numbers OHV145-203803A. Then Select your Model and Download the File for Online Viewing. You can View a Breakdown of this Mower At this Site Addy; http://www.smallenginepartswarehouse.com/parts.asp and Select Shop Online Parts Lookup. Select the Model Tab. Select the OEM and Enter the Model Numbers. Now Double Click on your Model in the Results Area. Now Select Sectional View. Now Select the Section of the Mower you Wish to View.  If you Hit a Snag or this Does Not Correct the Problem,  I am Here if You Require More Assistance. Hope this Helps. Let me Know What Happens, Please. Have a Happy Holiday Season and May the All Mighty Bless You and Yours. Be Safe and Happy. Thanks.

Good Luck

Respectfully

John

PS: I am Allowed to Answer 10 Questions a Day. If you See I am Maxxed Out, then Try Submitting your Question at or Just After 8pm EST (US). My New Day Starts then. Comments and Ratings are Greatly Appreciated. Thanks.

Respectfully

John