How Do I Install an A/C Compressor in a Jeep Cherokee?

The compressor in your Jeep Cherokee air conditioning system drives refrigerant through the A/C system and pressurizes the refrigerant gas so it can absorb heat energy. The compressor has a clutch mechanism that allows it to kick in and out, depending on the temperature in the passenger compartment. It has a belt drive and either a single belt or serpentine belt, depending on the year and engine in your Cherokee. There is a high-pressure hose that pushes refrigerant to the evaporator housing and a low-pressure side that returns refrigerant from the condenser.

Things You'll Need

  • Wrench set
  • Screwdriver set
  • Pry bar
  • Electrical tape
  • Belt tension gauge

Preparation

  • Take your Jeep Cherokee into a professional A/C shop to have the refrigerant drained before attempting this repair. Never drain the system yourself. Once drained, the compressor hoses may be safely disconnected.

  • Disconnect the negative battery cable with a box wrench. Disconnect the compressor clutch electrical connection at the compressor by pulling apart the two sides.

  • Remove the compressor drive belt. Start by loosening the compressor pivot and adjustment bolts with a wrench. Pry the compressor away from the engine with a pry bar if necessary. Remove the belt from the compressor drive wheel.

Removal

  • Disconnect the high- and low-pressure refrigerant hoses from the compressor with two wrenches to keep the hoses from twisting.

  • Use electrical tape and plastic bags to close off the ends of the hoses and prevent contaminants from getting inside them.

  • Remove the compressor's attachment bolts with a wrench and remove it from the engine.

Installation

  • Bolt the new compressor in place with a wrench. The new unit will come with instructions on how to drain excess refrigerant oil before installing it. Replace all of the O-rings according to the instructions, lubricating them first with refrigerant oil.

  • Reattach the drive belt and measure the belt tension with the belt tension gauge before tightening the attachment bolts with the wrench. Belt spans of between 7 and 11 inches should have 1/4 inch of play, and spans of 12 to 16 inches should have 1/2 inch of play.

  • Reconnect the high- and low-pressure hoses to the compressor after removing the plastic bags and electrical tape. Use two open-end wrenches to prevent the hoses from twisting when tightened. Re-connect the compressor clutch electrical connector and reattach the negative battery cable with the wrench.

  • Take the vehicle back to the air conditioning shop and have them evacuate and recharge the refrigerant and test for leaks.