How to Modify Harley-Davidson Sportster Mufflers

The Harley-Davidson Sportster is the entry-level motorcycle for Harley-Davidson. Usually made with smaller engines, the Sportster is ideal for those learning and for those who want a motorcycle to get around town. One drawback to the Sportster is the fact that it is relatively quiet. Most Harley enthusiasts want a bit more growl out of their motorcycles. Fortunately for Sportster owners, you can quickly modify your mufflers to give you a louder exhaust note.

Things You'll Need

  • Wrench set
  • Long flat head screwdriver
  • Locate the small nut on the bottom of each muffler on your Sportster. The nut secures the baffle to the inside of your muffler.

  • Remove the nut using a wrench.

  • Slide the metal blade of a long flat head screwdriver into the muffler and use it to drag the baffle out of the muffler.

  • Inspect the baffle for the mounting bolt that you removed the nut from. If the nut is not in the baffle, shine a flashlight into the muffler, locate the bolt and pull it out with the screwdriver. Removing the will increase the exhaust note.