How to Flush an AC Condenser

Before consulting a mechanic for an air-conditioner condenser replacement on your vehicle, flush the condenser with an approved flushing solvent. This saves time and money. The performance of your entire air-conditioning system will improve after oil and other contaminants have been removed from the condenser and it is refilled with refrigerant. However, you might need to purchase a new evaporator and hoses if the compressor has failed. Renting the flushing equipment to complete the condenser flush might be the best option. The equipment is pretty expensive, but a discount auto parts store might have the equipment for rent at a reasonable price. Whether you buy or rent, be sure to flush only the condenser.

Things You'll Need

  • Flush solvent
  • Flushing equipment
  • Refrigerant
  • New evaporator and refrigerant hoses
  • Disconnect the refrigerant lines from the condenser to be flushed. Remove the hoses and the expansion valve or accumulator.

  • Prepare the flush solvent. Mix with the recommended amount of water in a separate container. Use 1 gallon of the mixture for best results.

  • Attach the hose, gun, and adapters to the tank, and position the catch pan of the flushing equipment. Then connect the equipment to the condenser to begin flushing.

  • Flush the condenser for at least 15 minutes to remove the debris. Apply 90 to 125 pounds-per-square-inch of pressurized air to the condenser for at least 30 minutes. All residual solvent must be evaporated from the condenser.

  • Install the new evaporator orifice to the proper position according to the manufacturer's instructions, if the compressor has failed.

  • Install the new refrigerant hoses according to the manufacturer's instructions.

  • Disconnect the serviced condenser from the flushing equipment, and reconnect the condenser to the proper position according to the parts diagram of the vehicle's owner's manual.

  • Vacuum the entire air-conditioning system using high pressure for 30 to 40 minutes to evacuate the system.

  • Turn on the ignition, and let the engine idle. Complete a leak test, and charge the air-conditioning system to ensure proper functioning.